Neuromorphic FOD Detection for Automated Aircraft Engine Inspection

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Solution Overview

Problem

Current methods for detecting foreign object debris (FOD) in aircraft engines are inefficient and require manual inspection, which is time-consuming and prone to missing potential engine-damaging debris, leading to substantial consequences like engine damage or failure.

Innovation Solution

A neuromorphic FOD detection system using neuromorphic sensors and artificial intelligence machine learning (AIML) models, such as deep convolutional neural networks (DCNN) or deep convolutional auto encoders (CAE), to automatically detect and alert technicians to the presence of FOD by analyzing pixel data from a field of view containing the engine.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If manual inspection methods are used to detect FOD, then the system is simple and easy to implement, but the detection efficiency is low and time-consuming

Engineering Contradiction:
Improvedetection efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent replaces manual mechanical inspection with an automated optical detection system using neuromorphic sensors and AI processing. The neuromorphic sensor captures visual data of the engine area, and the AIML model automatically processes this data to detect FOD, substituting human visual inspection with an automated electronic system that achieves both high efficiency and acceptable complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Loss of information

If traditional pixel cameras are used to capture full images for FOD detection, then complete visual information is obtained, but the data processing load and memory requirements are high

Engineering Contradiction:
Improvevisual information completenessVSAvoidpixel data volume
Core Design Contradiction:
Loss of informationVSQuantity of substance

Solution Approach 1:

The patent extracts only the relevant visual information needed for FOD detection rather than processing complete images. The neuromorphic sensor outputs pixel data selectively, and the system processes only the necessary visual features to detect foreign objects, eliminating redundant data while maintaining detection effectiveness.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system focuses processing resources on detecting specific local features indicative of FOD rather than analyzing every pixel uniformly. The AIML model is trained to identify localized foreign objects against the background of the engine, applying different processing priorities to different regions of the visual field based on their relevance to FOD detection.

Inventive Principle:
Principle #3Local quality

3Measurement precision

If automated detection systems are implemented, then detection accuracy and speed improve, but the system complexity and processing requirements increase

Engineering Contradiction:
ImproveFOD detection accuracyVSAvoidprocessing system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex manual inspection procedures with an automated neuromorphic sensing system coupled with AI processing. This substitution achieves high detection accuracy through the specialized neuromorphic sensor and trained AIML model while managing system complexity through efficient data processing that leverages the event-driven nature of neuromorphic sensors.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS12406348B2Neuromorphic foreign object detection
Publication Date: 2025.09.02 RTX CORP
  • US12406348B2 patent drawing
  • US12406348B2 patent drawing
  • US12406348B2 patent drawing

AI summary

A neuromorphic foreign object debris (FOD) detection system includes a FOD processing system and a neuromorphic sensor. The FOD processing system includes a FOD controller including a trained artificial intelligence machine learning (AIML) model representing an area of interest. The neuromorphic sensor has a field of view (FOV) containing the area of interest and is configured to output pixel data in response to FOD appearing in the FOV. The FOD controller detects the FOD is present in the area of interest in response to receiving the pixel data, and generates an alert signal indicating the presence of the FOD.