Neutral Engine Start Stabilization via Parking Brake

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Solution Overview

Problem

Electrified vehicles face challenges in starting the engine when the battery state of charge is depleted, leading to potential unintended vehicle movement if started in neutral gear without proper stabilization.

Innovation Solution

Engaging a parking brake when the battery state of charge falls below a predefined threshold, followed by starting the engine, and subsequently disengaging the brake after engine startup, while monitoring torque at the wheels to ensure safe neutral engine starting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If the engine is started in neutral gear when battery state of charge is depleted, then the vehicle operation can be extended, but unintended vehicle movement may occur

Engineering Contradiction:
Improvevehicle operation durationVSAvoidvehicle stability
Core Design Contradiction:
Duration of action of moving objectVSReliability

Solution Approach 1:

The system performs preliminary detection of battery state of charge before attempting engine start. When SOC falls below the threshold, the system proactively engages the parking brake to stabilize the vehicle before the engine start sequence initiates, preventing unintended movement during the starting process

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The parking brake acts as an intermediary mechanism between the depleted battery state and the engine start process. By introducing this intermediate stabilization step, the system allows engine starting to proceed even when battery power is low, while the parking brake compensates for the lack of electrical power by mechanically securing the vehicle

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the parking brake is engaged to prevent vehicle movement, then vehicle stability is improved, but the complexity of the control system increases

Engineering Contradiction:
Improvevehicle stabilityVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control system integrates multiple functions into existing components. The brake control module that normally manages brake engagement for stopping also handles parking brake engagement for engine start stabilization. The system reuses existing sensors (wheel speed, brake status) and actuators (parking brake mechanism), avoiding the need for dedicated new components

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system uses already-available vehicle state information (battery SOC from the power management system, gear position from the transmission control) to automatically trigger the parking brake engagement. No additional sensors or complex decision-making algorithms are required - the system self-activates based on predefined conditions using existing data streams

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS9475479B2Electrified vehicle neutral engine start
Publication Date: 2016.10.25 FORD GLOBAL TECH LLC
  • US9475479B2 patent drawing
  • US9475479B2 patent drawing
  • US9475479B2 patent drawing

AI summary

A method according to an exemplary aspect of the present disclosure includes, among other things, controlling an electrified vehicle by engaging a parking brake if a battery state of charge is depleted below a predefined threshold.