Neutral Hybrid Braid Structure for Rotation-Stable Medical Delivery

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Solution Overview

Problem

Hybrid braided medical devices experience unintentional rotation during delivery, leading to potential detachment or binding issues when connected to delivery members, causing deformation and failure due to helical bias from wires of different sizes.

Innovation Solution

A neutral hybrid braided pattern is created by alternating clockwise and counterclockwise high points of wires to counteract rotational forces, minimizing rotation and ensuring stable delivery and deployment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If hybrid braided medical devices use wires of different sizes to achieve desired device properties, then the device can achieve desired stiffness and cross-sectional area, but the device experiences unintentional rotation during delivery due to helical bias

Engineering Contradiction:
Improvedevice properties (stiffness, cross-sectional area)VSAvoidrotational stability during delivery
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The patent applies asymmetry by using wires of different diameters in the braid construction. Specifically, it combines larger diameter wires (e.g., 0.002 inches) with smaller diameter wires (e.g., 0.001 inches) in a hybrid braid pattern. This asymmetric wire size distribution allows the device to achieve desired mechanical properties like stiffness and cross-sectional area while creating a neutral braid configuration that balances helical biases to prevent unintentional rotation during delivery.

Inventive Principle:
Principle #4Asymmetry

2Strength

If the device is connected to delivery members with threaded coupling, then secure attachment is achieved, but rotation during delivery causes detachment or binding issues

Engineering Contradiction:
Improveattachment strengthVSAvoiddelivery reliability
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent applies preliminary anti-action by designing the braid configuration to preemptively counteract rotational forces before they can affect the threaded coupling. The neutral hybrid braid pattern is constructed with alternating clockwise and counterclockwise wire crossings that balance helical biases, creating a structure that resists rotation from the outset. This preliminary counter-balancing prevents the rotational forces that would otherwise cause detachment or binding of the threaded coupling during delivery.

Inventive Principle:
Principle #9Preliminary anti-action

3Stability of the object's composition

If neutral hybrid braided pattern is used to prevent rotation, then delivery stability is improved, but device complexity increases due to alternating clockwise and counterclockwise high points

Engineering Contradiction:
Improvedelivery stabilityVSAvoidbraid pattern complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent applies local quality by implementing the neutral hybrid braid pattern with specific localized characteristics. The braid construction uses alternating clockwise and counterclockwise wire crossings at specific high points, creating localized zones of balanced helical bias. This approach achieves rotational neutrality through targeted local variations in wire crossing patterns rather than uniform complexity throughout the entire device, thereby reducing overall device complexity while maintaining delivery stability.

Inventive Principle:
Principle #3Local quality

Data Source

PatentEP4117586B1Braided medical device and method
Publication Date: 2026.03.04 KA MEDICAL LLC
  • EP4117586B1 patent drawingFigure 1
  • EP4117586B1 patent drawingFigure 2
  • EP4117586B1 patent drawingFigure 3A

AI summary

A method for making a neutral hybrid braided structure may involve positioning a first set of wires on a braiding machine in a first set of positions, positioning a second set of wires on the braiding machine in a second set of positions so that the first set of positions and the second set of positions form a neutral hybrid braiding pattern, and braiding the first set of wires and the second set of wires on the braiding machine to form the neutral hybrid braided structure. Each wire in the first set of wires has a first cross-sectional diameter, and each wire in the second set of wires has a second cross-sectional diameter that is smaller than the first cross-sectional diameter.