Neutral-pH Eutectic Electrolyte for Zinc Redox Cells

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Solution Overview

Problem

Existing zinc-based rechargeable energy storage devices face issues with aqueous and eutectic electrolytes, including capacity fading, poor cyclic ability, gas evolution, and internal pressure buildup, which are not adequately addressed by conventional alkaline or acidic electrolytes, leading to safety concerns and inefficiencies.

Innovation Solution

A eutectic electrolyte comprising specific inorganic transition metal salts, metal hydroxides, and a eutectic solvent with a pH range of 5 to 7, formed by mixing derivatives of methanesulfonic acid, ammonium salts, and hydrogen bond donors, which prevents hydrogen and oxygen evolution, enhancing stability and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If conventional aqueous electrolytes (alkaline/acidic) are used in Zn based energy storage devices, then the devices can operate with simple electrolyte composition, but they suffer from capacity fading, poor cyclic ability, and gas evolution leading to internal pressure buildup

Engineering Contradiction:
Improveelectrolyte composition simplicityVSAvoidcyclic ability and capacity stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent changes the pH parameter of the electrolyte from conventional alkaline (pH>10) or acidic (pH<3) ranges to a neutral range (pH 5-7). This parameter change prevents gas evolution reactions while maintaining electrochemical activity, thereby improving cyclic ability and capacity stability without significantly increasing device complexity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite electrolyte system combining eutectic solvents (choline chloride-urea or choline chloride-glycerol) with metal salts (ZnSO4, MnSO4, NiSO4). This composite approach creates a stable electrolyte environment that prevents capacity fading and improves cyclic performance while maintaining reasonable compositional simplicity

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If conventional aqueous electrolytes are used, then the electrolyte can provide good ionic conductivity, but they cause water evaporation leading to electrode dryness and faster capacity fading

Engineering Contradiction:
Improveionic conductivityVSAvoidshelf life and capacity retention
Core Design Contradiction:
Quantity of substanceVSDuration of action of stationary object

Solution Approach 1:

The patent changes the physical state parameter of the electrolyte from purely aqueous liquid to a eutectic solvent system with controlled viscosity and boiling point. The eutectic composition (choline chloride with urea or glycerol) raises the boiling point and reduces water evaporation, thereby extending shelf life and capacity retention while maintaining adequate ionic conductivity through optimized metal salt concentrations

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The eutectic solvent acts as an intermediary between water and the metal salts, creating a stable medium that prevents water evaporation while facilitating ion transport. The hydrogen bonding network in the eutectic system mediates between the conflicting requirements of ionic conductivity and evaporation resistance

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If alkaline electrolytes with pH above 10 are used, then the electrolyte can facilitate zinc ion dissolution, but they form irreversible products like zinc oxide and hydroxide causing dendrite formation

Engineering Contradiction:
Improvezinc ion dissolution efficiencyVSAvoiddendrite formation and capacity fading
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The patent changes the pH parameter from alkaline (pH>10) to neutral (pH 5-7), which prevents the formation of irreversible zinc oxide and hydroxide products that cause dendrites. The neutral pH maintains sufficient zinc ion dissolution efficiency while eliminating the harmful side reactions associated with high pH environments

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the potential harm of high pH by using it to create a stable eutectic solvent system where the basicity of choline chloride is balanced by the acidity of the added metal salts, achieving neutral pH. This converts the harmful alkaline environment into a beneficial neutral environment that prevents dendrite formation while maintaining zinc ion dissolution

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

4Stability of the object's composition

If acidic electrolytes with pH below 3 are used, then the electrolyte can prevent zinc oxide formation, but they facilitate hydrogen and oxygen gas evolution leading to pitting and explosion risks

Engineering Contradiction:
Improveprevention of zinc oxide formationVSAvoidgas evolution and safety concerns
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The patent changes the pH parameter from highly acidic (pH<3) to neutral (pH 5-7), which eliminates gas evolution reactions while preventing zinc oxide formation through the stable eutectic environment. The neutral pH achieved through eutectic composition balancing provides sufficient protection against zinc oxide without the harmful gas evolution effects of strong acids

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The eutectic electrolyte provides thermal and chemical stability, improved shelf life, and high ionic conductivity, with minimal dendrite formation and efficient electrochemical reactions, achieving >99% coulombic efficiency and >90% energy efficiency.

Implementation Method 1

The eutectic electrolyte provides thermal and chemical stability, improved shelf life, and high ionic conductivity

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 2

efficient electrochemical reactions, achieving >99% coulombic efficiency and >90% energy efficiency

Methodology Applied
Scientific EffectElectrochemical reactions: Redox Reactions

Data Source

PatentUS12388105B2Eutectic electrolyte for the zinc based rechargeable redox static energy storage devices
Publication Date: 2025.08.12 OFFGRID ENERGY LABS PVT LTD
  • US12388105B2 patent drawing
  • US12388105B2 patent drawing
  • US12388105B2 patent drawing

AI summary

An electrolyte is provided for the zinc based rechargeable redox static energy storage devices, the electrolyte comprising one or more inorganic transition metal salt(s) of zinc; one or more Metal hydroxide(s); a eutectic solvent comprising one or more derivative(s) of methanesulfonic acid selected from its salts, one or more ammonium salt(s) one or more hydrogen bond donor(s). The electrolyte is thermally and chemically stable and has pH ranging from 5 to 7, and therefore does not facilitate evolution of hydrogen and oxygen during its application.