Neutral-pH Iron-Complex Electrolyte for Stable Redox Flow Batteries

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Solution Overview

Problem

Existing redox flow batteries face challenges in achieving high capacity and stability at neutral pH, with existing electrolytes being toxic, unstable, or prone to precipitation, and requiring alkaline conditions that lead to environmental risks and inefficiencies.

Innovation Solution

A redox flow battery design using an aqueous solution of iron complexes with ethylenediamine-based ligands of formula I, which are stable at neutral pH and exhibit a highly negative redox potential, separated by an ion exchange membrane, and paired with a suitable electrolyte solution in the second half-cell.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If existing redox flow batteries use conventional electrolytes (vanadium-based or alkaline iron complexes), then high capacity can be achieved, but toxicity and environmental risks increase

Engineering Contradiction:
ImprovecapacityVSAvoidtoxicity and environmental risks
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent changes the chemical parameters of the electrolyte by using iron complexes with ethylenediamine-based ligands at neutral pH (pH 5-10) instead of conventional vanadium-based electrolytes or highly alkaline iron complexes. This parameter change maintains high capacity while eliminating toxicity and environmental risks associated with vanadium and highly alkaline conditions.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If highly alkaline conditions are used to stabilize iron complexes, then complex stability improves, but corrosion risks and environmental concerns increase

Engineering Contradiction:
Improvecomplex stabilityVSAvoidcorrosion risks and environmental concerns
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The patent changes the pH parameter from highly alkaline conditions (pH > 12) to neutral conditions (pH 5-10). The ethylenediamine-based ligands form stable iron complexes at this neutral pH range, eliminating corrosion risks and environmental concerns associated with highly alkaline electrolytes while maintaining complex stability.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If existing electrolytes are used at neutral pH, then environmental safety improves, but stability and precipitation resistance deteriorate

Engineering Contradiction:
Improveenvironmental safetyVSAvoidstability and precipitation resistance
Core Design Contradiction:
Object-affected harmful factorsVSStability of the object's composition

Solution Approach 1:

The patent uses composite ligand structures containing ethylenediamine-based moieties combined with additional functional groups (such as hydroxyl, carboxyl, or phosphate groups). This composite ligand design creates stable iron complexes at neutral pH that resist precipitation, achieving both environmental safety and compositional stability.

Inventive Principle:
Principle #40Composite materials

4Power

If the redox couple provides highly negative potential, then cell voltage and energy density improve, but electrolyte stability and resistance to precipitation worsen

Engineering Contradiction:
Improvecell voltage and energy densityVSAvoidelectrolyte stability and precipitation resistance
Core Design Contradiction:
PowerVSStability of the object's composition

Solution Approach 1:

The patent optimizes the ligand structure parameters (such as denticity, chelate ring size, and functional groups) to achieve the right balance between redox potential and stability. The ethylenediamine-based ligands provide highly negative redox potentials for high energy density while maintaining electrolyte stability and preventing precipitation through strong chelation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a stable, non-toxic, and efficient redox flow battery operation in the pH range of 5-10, achieving a large potential difference and high capacity without environmental risks, suitable for large-scale energy storage applications.

Implementation Method 1

said first and second half-cells are separated from each other by an ion exchange membrane

Methodology Applied
Scientific EffectIon exchange: Ion Exchange

Implementation Method 2

said first electrolyte storage comprises an aqueous solution comprising an iron complex of compound of formula I

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Data Source

PatentUS12489120B2Redox flow battery
Publication Date: 2025.12.02 ELECTROCHEM SL
  • US12489120B2 patent drawing
  • US12489120B2 patent drawing
  • US12489120B2 patent drawing

AI summary

A redox flow battery, comprising a first electrolyte storage (1), a second electrolyte storage (2), an electrochemical cell connected to said first and second electrolyte storages (1, 2), wherein said electrochemical cell comprises a first half-cell and a second half-cell, wherein said first half-cell comprises a cathode (7), wherein said second half-cell comprises an anode (8), wherein said first and second half-cells are separated from each other by an ion exchange membrane (9), wherein said first electrolyte storage comprises an aqueous solution comprising an iron complex of a compound of formula Iand stereoisomers of compound of formula I.