Neutral Point Terminal Cooling in Rotating Electric Machines

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In rotating electric machines, the neutral point terminal often becomes overheated due to heat transmission from the coil end portion, leading to efficiency decreases and deterioration.

Innovation Solution

A rotating electric machine system with a neutral point fixing structure that includes a neutral point terminal, an insulating member, and a coolant passage to separate and cool the neutral point terminal from the coil end portion, using liquid coolant to reduce heat conduction and prevent overheating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the neutral point terminal is disposed at the coil end portion, then the heat generated in the coils is transmitted from the coil end portion to the neutral point, but the neutral point terminal becomes high in temperature leading to efficiency decrease and deterioration

Engineering Contradiction:
Improveneutral point terminal temperature controlVSAvoidrotating electric machine efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent introduces a coolant passage as an intermediary element between the neutral point terminal and the coil end portion. This passage allows liquid coolant to flow and carry heat away from the neutral point terminal, preventing direct heat transmission while maintaining the electrical connection function. The coolant acts as a thermal mediator that separates the heat source (coil end portion) from the sensitive component (neutral point terminal).

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent extracts the thermal management function from the neutral point terminal structure by creating a separate coolant passage system. This allows the neutral point terminal to focus on its primary electrical function while the coolant passage handles heat removal, effectively separating the thermal management responsibility from the electrical connection component.

Inventive Principle:
Principle #2Taking out (Extraction)

2Device complexity

If the neutral point terminal is directly connected to the coil end portion, then the structure is simple, but heat conduction from the coil end portion to the neutral point terminal causes overheating

Engineering Contradiction:
Improveneutral point fixing structureVSAvoidneutral point terminal temperature
Core Design Contradiction:
Device complexityVSTemperature

Solution Approach 1:

The patent segments the neutral point fixing structure into distinct functional components: the neutral point terminal, the insulating member, and the coolant passage. This segmentation allows each component to perform its specific function - electrical connection, insulation, and thermal management - while maintaining a relatively simple overall structure. The insulating member with integrated coolant passage creates a modular assembly that is easier to manufacture and maintain.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies local quality by providing cooling only at the critical location of the neutral point terminal rather than throughout the entire coil assembly. The coolant passage is strategically positioned to remove heat where it is most needed - at the neutral point terminal - while leaving other areas of the coil structure unchanged, thus maintaining simplicity where not required.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively prevents the neutral point terminal and coils from overheating, thereby maintaining efficiency and preventing deterioration caused by heat generation.

Implementation Method 1

a coolant passage in order to allow the liquid coolant to pass between the neutral point terminal and the insulating member

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

the liquid coolant configured to cool the stator flows

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

an insulating member disposed between the neutral point terminal and the coil end portion

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentUS20240333067A1Rotating electric machine system
Publication Date: 2024.10.03 HONDA MOTOR CO LTD
  • US20240333067A1 patent drawing
  • US20240333067A1 patent drawing
  • US20240333067A1 patent drawing

AI summary

In a rotating electric machine system, a neutral point fixing structure includes a neutral point terminal disposed at a neutral point, an insulating member disposed between the neutral point terminal and a coil end portion, and a coolant passage in order to allow a liquid coolant to pass between the neutral point terminal and the insulating member. The neutral point terminal is fixed to the coil end portion via the insulating member.