Neutral Point Terminal Cooling in Rotating Electric Machines
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
In rotating electric machines, the neutral point terminal often becomes overheated due to heat transmission from the coil end portion, leading to efficiency decreases and deterioration.
Innovation Solution
A rotating electric machine system with a neutral point fixing structure that includes a neutral point terminal, an insulating member, and a coolant passage to separate and cool the neutral point terminal from the coil end portion, using liquid coolant to reduce heat conduction and prevent overheating.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the neutral point terminal is disposed at the coil end portion, then the heat generated in the coils is transmitted from the coil end portion to the neutral point, but the neutral point terminal becomes high in temperature leading to efficiency decrease and deterioration
Solution Approach 1:
The patent introduces a coolant passage as an intermediary element between the neutral point terminal and the coil end portion. This passage allows liquid coolant to flow and carry heat away from the neutral point terminal, preventing direct heat transmission while maintaining the electrical connection function. The coolant acts as a thermal mediator that separates the heat source (coil end portion) from the sensitive component (neutral point terminal).
Solution Approach 2:
The patent extracts the thermal management function from the neutral point terminal structure by creating a separate coolant passage system. This allows the neutral point terminal to focus on its primary electrical function while the coolant passage handles heat removal, effectively separating the thermal management responsibility from the electrical connection component.
2Device complexity
If the neutral point terminal is directly connected to the coil end portion, then the structure is simple, but heat conduction from the coil end portion to the neutral point terminal causes overheating
Solution Approach 1:
The patent segments the neutral point fixing structure into distinct functional components: the neutral point terminal, the insulating member, and the coolant passage. This segmentation allows each component to perform its specific function - electrical connection, insulation, and thermal management - while maintaining a relatively simple overall structure. The insulating member with integrated coolant passage creates a modular assembly that is easier to manufacture and maintain.
Solution Approach 2:
The patent applies local quality by providing cooling only at the critical location of the neutral point terminal rather than throughout the entire coil assembly. The coolant passage is strategically positioned to remove heat where it is most needed - at the neutral point terminal - while leaving other areas of the coil structure unchanged, thus maintaining simplicity where not required.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This configuration effectively prevents the neutral point terminal and coils from overheating, thereby maintaining efficiency and preventing deterioration caused by heat generation.
Implementation Method 1
a coolant passage in order to allow the liquid coolant to pass between the neutral point terminal and the insulating member
Implementation Method 2
the liquid coolant configured to cool the stator flows
Implementation Method 3
an insulating member disposed between the neutral point terminal and the coil end portion
Data Source
AI summary
In a rotating electric machine system, a neutral point fixing structure includes a neutral point terminal disposed at a neutral point, an insulating member disposed between the neutral point terminal and a coil end portion, and a coolant passage in order to allow a liquid coolant to pass between the neutral point terminal and the insulating member. The neutral point terminal is fixed to the coil end portion via the insulating member.


