NFC Maintenance Access for Correct Substrate Tool Selection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In densely arranged substrate processing apparatuses, maintenance workers risk incorrectly instructing operational units due to the lack of clear authentication methods, leading to economic losses and reduced workability, especially when using wired instruction terminals that can be disconnected or caught on objects.

Innovation Solution

A maintenance device with a near field communication-based authentication system that includes a storage medium, an authentication device, and an instruction terminal, ensuring that only authorized personnel can initiate maintenance operations by verifying authentication information before allowing wireless communication access to the correct substrate processing apparatus.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a wired instruction terminal is used to prevent erroneous maintenance operations, then reliability is improved, but ease of operation deteriorates due to cable management requirements

Engineering Contradiction:
Improveprevention of erroneous maintenance operationsVSAvoidconvenience of maintenance operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent replaces the mechanical cable connection system with a wireless communication system. The instruction terminal communicates with the substrate processing apparatus through wireless signals, eliminating the physical cable that caused operational inconvenience. This substitution maintains reliability through authentication mechanisms while improving ease of operation by removing cable management requirements.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If wireless instruction terminal is used to improve ease of operation, then ease of operation is improved, but reliability deteriorates due to risk of instructing wrong apparatus

Engineering Contradiction:
Improveconvenience of maintenance operationVSAvoidprevention of erroneous maintenance operations
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent implements an authentication feedback mechanism where the instruction terminal and substrate processing apparatus verify each other's identities through exchanged authentication information. This feedback loop ensures that the instruction terminal can only communicate with the intended apparatus, preventing erroneous operations on wrong devices while maintaining wireless convenience.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent introduces authentication information as an intermediary element that mediates the communication between the instruction terminal and substrate processing apparatus. This intermediary verifies the legitimacy of the connection, ensuring that wireless operations are directed to the correct apparatus without requiring physical cable connections.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If wired connection is used to ensure accurate apparatus identification, then reliability is improved, but loss of time increases due to cable connection and disconnection

Engineering Contradiction:
Improveaccurate apparatus identificationVSAvoidtime for cable connection and disconnection
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent implements preliminary authentication action where authentication information is exchanged and verified before maintenance operations begin. This preliminary verification ensures accurate apparatus identification without requiring time-consuming cable connections, as the authentication process occurs automatically through wireless communication before the actual maintenance task.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents incorrect maintenance operations by ensuring accurate authentication and improves maintenance convenience by eliminating the need for physical cable management, reducing the risk of disconnection and enhancing operational safety.

Implementation Method 1

an authentication device (40) that includes a first near field communicator and is provided to correspond to the substrate processing apparatus

Methodology Applied
Scientific EffectNear field communication: Electromagnetic Induction

Data Source

PatentUS11941105B2Maintenance device and maintenance method for substrate processing apparatus
Publication Date: 2024.03.26 SCREEN HOLDINGS CO LTD
  • US11941105B2 patent drawing
  • US11941105B2 patent drawing
  • US11941105B2 patent drawing

AI summary

Authentication information is acquired from a storage medium through near field communication in one authentication device. Whether the authentication information corresponds to one substrate processing apparatus at which the authentication device is provided is determined. In a case where the authentication information corresponds to the one substrate processing apparatus, access information is transmitted from the authentication device through near field communication. An instruction terminal receives the access information through near field communication. The instruction terminal accesses a maintenance instruction device based on the access information, whereby a maintenance screen is displayed on a display of the instruction terminal. The instruction terminal has an operation unit to be operated by a user in order to provide an instruction for performing a maintenance operation.