NFT Heatsink Diffusion Barrier for HAMR Reliability

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Solution Overview

Problem

In heat-assisted magnetic recording (HAMR) technologies, the diffusion of pole materials into the near-field transducer (NFT) and vice versa can degrade the optic and magnetic properties, leading to reduced coupling efficiency and reliability issues due to elevated temperatures.

Innovation Solution

Incorporating a diffusion barrier, such as rhodium, ruthenium, titanium, tantalum, tungsten, or their alloys, between the magnetic pole and the NFT, which also serves as a heat sink to limit material diffusion and enhance thermal conductivity, thereby maintaining the NFT's temperature and properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a diffusion barrier is added between the magnetic pole and the NFT, then material diffusion is prevented and reliability is improved, but device complexity increases

Engineering Contradiction:
ImprovereliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A diffusion barrier layer composed of specific materials (rhodium, ruthenium, titanium, tantalum, tungsten, or their alloys) is inserted between the magnetic pole and the NFT. This intermediary layer prevents direct contact and material diffusion between the two components, thereby improving reliability without significantly altering the overall device structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The diffusion barrier utilizes composite material structures, combining materials with specific properties (high thermal conductivity, low diffusion rate) to create a multi-functional layer that addresses both thermal management and material diffusion prevention simultaneously.

Inventive Principle:
Principle #40Composite materials

2Use of energy by moving object

If the NFT operates at elevated temperatures to improve coupling efficiency, then heating efficiency is improved, but material diffusion increases and reliability decreases

Engineering Contradiction:
Improveheating efficiencyVSAvoidreliability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The diffusion barrier serves as a protective intermediary that allows the NFT to operate at elevated temperatures for improved heating efficiency while preventing the harmful effects of high temperature, specifically material diffusion, from compromising reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The diffusion barrier material properties are specifically selected and optimized to maintain low diffusion rates at elevated operating temperatures, allowing the system to operate in a high-temperature regime without suffering from the negative effects of thermal diffusion.

Inventive Principle:
Principle #35Parameter changes

3Temperature

If materials with high thermal conductivity are used for the diffusion barrier, then heat dissipation is improved and NFT temperature is maintained, but manufacturing precision requirements increase

Engineering Contradiction:
ImproveNFT temperatureVSAvoidmanufacturing precision
Core Design Contradiction:
TemperatureVSManufacturing precision

Solution Approach 1:

The diffusion barrier layer is designed to perform multiple functions simultaneously: preventing material diffusion and managing thermal properties. By selecting materials that exhibit both low diffusion rates and appropriate thermal conductivity, the same layer addresses both protection and temperature control needs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The thermal conductivity parameter of the diffusion barrier material is carefully selected and optimized to achieve appropriate heat dissipation while maintaining feasibility within standard manufacturing precision capabilities. Materials are chosen whose thermal properties can be achieved with conventional fabrication tolerances.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The diffusion barrier effectively limits material diffusion, maintains the NFT's temperature, and improves the reliability and efficiency of HAMR by preventing degradation of the NFT's optic and magnetic properties, thus enhancing the overall performance of the recording head.

Implementation Method 1

Incorporating a diffusion barrier, such as rhodium, ruthenium, titanium, tantalum, tungsten, or their alloys, between the magnetic pole and the NFT

Methodology Applied
Scientific EffectDiffusion barrier: Diffusion Barrier

Implementation Method 2

a heat sink positioned between the first magnetic pole and the near field transducer, wherein the heat sink includes: rhodium (Rh) or an alloy thereof; ruthenium (Ru) or an alloy thereof; titanium (Ti) or an alloy thereof; tantalum (Ta) or an alloy thereof; tungsten (W) or an alloy thereof; borides; nitrides; transition metal oxides; or palladium (Pd) or an alloy thereof

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS8934198B2Recording head including NFT and heatsink
Publication Date: 2015.01.13 SEAGATE TECH LLC
  • US8934198B2 patent drawing
  • US8934198B2 patent drawing
  • US8934198B2 patent drawing

AI summary

An apparatus including a near field transducer positioned adjacent to an air bearing surface, the near field transducer comprising silver (Ag) and at least one other element or compound; a first magnetic pole; and a heat sink positioned between the first magnetic pole and the near field transducer, wherein the heat sink includes: rhodium (Rh) or an alloy thereof; ruthenium (Ru) or an alloy thereof; titanium (Ti) or an alloy thereof; tantalum (Ta) or an alloy thereof; tungsten (W) or an alloy thereof; borides; nitrides; transition metal oxides; or palladium (Pd) or an alloy thereof.