Ni-Rich Cathode Material Coating for Lower DCIR and Cycle Fade

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Solution Overview

Problem

Lithium-containing composite oxides with Ni as a main component in non-aqueous electrolyte secondary batteries suffer from side reactions with the electrolyte, leading to reduced battery capacity and increased direct-current resistance (DCIR), while existing solutions do not effectively address both charge-discharge cycle characteristics and DCIR simultaneously.

Innovation Solution

A positive electrode active material is developed, comprising a lithium-containing composite oxide with a layered rock-salt structure, containing Ni, Ca, and Sr, where the Ca/Sr ratio is greater than or equal to 1, and a sulfonate compound is present on the surfaces of secondary particles or interfaces between primary particles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a lithium-containing composite oxide containing Ni as a main component is used, then high energy density is achieved, but side reactions with non-aqueous electrolyte occur easily, reducing battery capacity and increasing direct-current resistance

Engineering Contradiction:
Improveenergy densityVSAvoidcharge-discharge cycle characteristics
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

A sulfonate compound coating layer is introduced as an intermediary between the lithium-containing composite oxide and the non-aqueous electrolyte. This coating layer prevents direct contact and side reactions between the Ni-based oxide and electrolyte, thereby maintaining battery capacity and reducing DCIR while preserving the high energy density of the Ni-containing material

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The positive electrode active material is designed as a composite structure combining lithium-containing composite oxide with Ni as main component and a sulfonate compound coating layer. This composite material approach allows the inner Ni-based oxide to provide high energy density while the outer sulfonate coating provides chemical stability and prevents harmful side reactions

Inventive Principle:
Principle #40Composite materials

2Use of energy by moving object

If a lithium-containing composite oxide containing Ni as a main component is used, then high energy density is achieved, but direct-current resistance increases due to side reactions with electrolyte

Engineering Contradiction:
Improveenergy densityVSAvoiddirect-current resistance
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The sulfonate compound coating acts as a protective intermediary that reduces direct-current resistance by preventing side reactions between the Ni-based lithium-containing composite oxide and the non-aqueous electrolyte, thereby maintaining efficient charge transfer while preserving high energy density

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution improves the charge-discharge cycle characteristics and reduces direct-current resistance (DCIR) in non-aqueous electrolyte secondary batteries, enhancing the overall performance and capacity retention of the batteries.

Implementation Method 1

a sulfonate compound represented by the formula I is present on surfaces of the secondary particles or on interfaces between the primary particles

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS20250167242A1Positive electrode active material for nonaqueous electrolyte secondary batteries, and nonaqueous electrolyte secondary battery
Publication Date: 2025.05.22 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US20250167242A1 patent drawing
  • US20250167242A1 patent drawing
  • US20250167242A1 patent drawing

AI summary

This positive electrode active material comprises a lithium-containing composite oxide; the lithium-containing composite oxide contains at least Ni, Ca and Sr; the molar ratio (Ca/Sr ratio) of the content of Ca to the content of Sr is 1 or more; the sum of the content of Ca and the content of Sr in the lithium-containing composite oxide is 0.05% to 1% by mole; the lithium-containing composite oxide contains secondary particles, each of which is formed of aggregated primary particles; and a sulfonic acid compound which is represented by general formula I is present on the surfaces of the secondary particles or on the interfaces between the primary particles. (In the formula, A represents a group 1 element or a group 2 element; R represents a hydrocarbon group; and n is 1 or 2.)