Heterogeneous Nickel Catalyst on Alumina for Polyetheramine Synthesis

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Solution Overview

Problem

Current nickel-based catalysts, such as Raney nickel, lack long-term stability and selectivity in catalyzing the reductive amination reaction of polypropylene glycol to produce polyetheramines effectively.

Innovation Solution

A method for fabricating a heterogeneous nickel-based catalyst on an aluminum oxide support involves a solution preparation step with a nickel ion precursor, drop-casting, and two calcining steps, one under air and the other under hydrogen, to achieve high activity and stability, with the option of adding CeO2 as a co-catalyst to enhance performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If Raney nickel is used as the catalyst, then high catalytic activity is achieved, but long-term stability deteriorates

Engineering Contradiction:
Improvecatalytic activityVSAvoidlong-term stability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent applies composite materials by combining nickel with aluminum oxide support to create a heterogeneous catalyst system. The nickel particles are dispersed on the aluminum oxide surface, creating a composite structure that maintains high catalytic activity while improving stability. This is achieved through the synergistic interaction between the metal catalyst and oxide support, preventing nickel aggregation and degradation during prolonged reaction periods.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent utilizes porous materials by employing aluminum oxide with controlled porosity as the support. The porous structure provides high surface area for nickel dispersion, enhances mass transfer of reactants and products, and improves mechanical strength. The porous aluminum oxide matrix stabilizes nickel particles and prevents their leaching, thereby maintaining long-term catalytic stability while preserving activity.

Inventive Principle:
Principle #31Porous materials

2Manufacturing precision

If heterogeneous catalysts are used for reductive amination of polypropylene glycol, then high selectivity is achieved, but catalytic activity deteriorates

Engineering Contradiction:
ImproveselectivityVSAvoidcatalytic activity
Core Design Contradiction:
Manufacturing precisionVSPower

Solution Approach 1:

The patent applies parameter changes by optimizing the preparation conditions including calcination temperature, reduction temperature, and metal loading concentration. By carefully controlling these parameters, the catalyst achieves optimal balance between activity and selectivity. The calcination temperature affects nickel particle size and distribution, while reduction conditions influence metal crystallinity, all of which tune the catalytic performance to maintain high activity with improved selectivity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements local quality by creating non-uniform nickel distribution on the aluminum oxide support surface. The nickel particles are dispersed heterogeneously with varying sizes and concentrations in different regions, creating sites with different catalytic properties. This local variation allows simultaneous presence of high-activity sites and high-selectivity sites, resolving the contradiction between activity and selectivity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resulting catalyst exhibits improved catalytic activity, selectivity, and stability, effectively catalyzing the reductive amination of polypropylene glycol to produce polyetheramines with high conversion ratios and selectivity to primary amines, outperforming traditional Raney nickel catalysts.

Implementation Method 1

a drop-cast step is performed, wherein the precursor solution is dropped on a support so as to obtain a catalyst precursor

Methodology Applied
Scientific EffectDrop-casting:

Implementation Method 2

a first calcining step is performed, wherein the catalyst precursor is calcined so as to obtain an oxidation state catalyst

Methodology Applied
Scientific EffectCalcining: Heat Treatment

Implementation Method 3

a second calcining step is performed, wherein the oxidation state catalyst is calcined under a reducing gas so as to obtain the heterogeneous nickel-based catalyst on the aluminum oxide support, and the reducing gas is hydrogen

Methodology Applied
Scientific EffectReduction: Reduction

Implementation Method 4

polypropylene glycol is performed the reductive amination reaction by the heterogeneous nickel-based catalyst on the aluminum oxide support used as a catalyst so as to obtain polyetheramine

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS11141715B2Method for fabricating heterogeneous nickel-based catalyst on aluminum oxide support, heterogeneous nickel-based catalyst on aluminum oxide support and method for synthesizing polyetheramine
Publication Date: 2021.10.12 NATIONAL TSING HUA UNIVERSITY
  • US11141715B2 patent drawing
  • US11141715B2 patent drawing
  • US11141715B2 patent drawing

AI summary

The present disclosure provides a method for fabricating a heterogeneous nickel-based catalyst on an aluminum oxide support. The method includes a solution preparation step, a drop-cast step, a first calcining step, and a second calcining step. The solution preparation step is provided for preparing a precursor solution. The drop-cast step is provided for dropping the precursor on the support. The first calcining step is provided for obtaining an oxidation state catalyst. The second calcining step is provided for obtaining the heterogeneous nickel-based catalysts on aluminum oxide support.