Nickel Orthorhombic Cathode Coating for Capacity and Cycle Stability

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Solution Overview

Problem

Existing secondary batteries do not achieve sufficient battery characteristics in terms of high capacity and stability during repeated charging and discharging due to surface reactivity and electrolyte decomposition.

Innovation Solution

A positive electrode active material comprising a center part with a layered rock-salt crystal structure and a covering part with an orthorhombic crystal structure, where the covering part includes nickel and suppresses electrolyte decomposition, maintaining high capacity and reducing resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a lithium composite oxide with high capacity is used as the positive electrode active material, then battery capacity is improved, but surface reactivity increases causing electrolyte decomposition and resistance increase during repeated charging and discharging

Engineering Contradiction:
Improvebattery capacityVSAvoidstability during repeated charging and discharging
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies composite materials by creating a core-shell structure where the center part consists of a lithium composite oxide with high capacity (such as layered rock-salt structure) and the covering part consists of a different lithium composite oxide with stable crystal structure (such as orthorhombic structure). This composite structure allows the high-capacity material to function while being protected by the stable surface material, thereby achieving both high battery capacity and stability during repeated charging and discharging.

Inventive Principle:
Principle #40Composite materials

2Use of energy by moving object

If the surface of the positive electrode active material is made more reactive to enhance capacity, then energy density is improved, but electrolyte decomposition occurs leading to resistance increase

Engineering Contradiction:
Improveenergy densityVSAvoidelectrolyte decomposition
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent applies local quality by creating different material properties in different regions of the positive electrode active material. The center part has high reactivity and high capacity characteristics, while the covering part has low reactivity and high stability characteristics. This spatial differentiation of material properties allows the bulk material to provide high energy density while the surface material protects against electrolyte decomposition.

Inventive Principle:
Principle #3Local quality

3Reliability

If a covering layer is applied to suppress surface reactivity, then stability is improved, but battery capacity decreases due to coverage of active sites

Engineering Contradiction:
Improvestability during charging and dischargingVSAvoidbattery capacity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent applies the nested doll principle by creating a core-shell structure where the high-capacity material is nested inside the stable surface material. The covering part completely encloses the center part, forming a protective shell that maintains stability while allowing ionic transport. This nested structure ensures that the active material is fully protected without requiring external coating that would block active sites.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS20250316690A1Positive electrode active material for secondary battery, positive electrode for secondary battery, and secondary battery
Publication Date: 2025.10.09 MURATA MFG CO LTD
  • US20250316690A1 patent drawing
  • US20250316690A1 patent drawing
  • US20250316690A1 patent drawing

AI summary

A secondary battery includes a positive electrode, a negative electrode, and an electrolytic solution. The positive electrode includes a positive electrode active material. The positive electrode active material includes a center part, and a covering part covering a surface of the center part. The center part includes a first lithium composite oxide having a layered rock-salt crystal structure. The covering part includes a second lithium composite oxide. The second lithium composite oxide has an orthorhombic crystal structure represented by space group Immm and includes nickel as a constituent element.