Composite Cathode Shell for Stable Nickel-Rich Lithium Batteries

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Nickel-based cathode active materials in lithium batteries suffer from degraded lifespan and poor thermal stability due to side reactions, leading to performance deterioration.

Innovation Solution

A composite cathode active material is developed, comprising a lithium transition metal oxide core coated with a shell of lithium nitrate and a conductive carbon-based composite, including a first metal oxide and carbon-based material, which enhances ion conduction and prevents side reactions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If nickel-based cathode active materials are used to achieve high capacity, then energy density is improved, but lifespan and thermal stability deteriorate due to side reactions

Engineering Contradiction:
Improveenergy densityVSAvoidlifespan and thermal stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

A shell comprising lithium nitrate and conductive carbon-based composite is introduced as an intermediary layer between the nickel-based cathode active material and the electrolyte. This shell prevents direct contact and side reactions while maintaining ion conduction, thereby preserving lifespan and thermal stability without compromising the high capacity benefits of nickel-based materials

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention creates a composite structure combining lithium nitrate and conductive carbon-based composite materials in the shell. This composite material provides both protective functions (preventing side reactions) and conductive functions (maintaining performance), resolving the contradiction between high energy density and reliability

Inventive Principle:
Principle #40Composite materials

2Reliability

If a protective coating is applied to prevent side reactions, then lifespan is improved, but ion conduction may deteriorate

Engineering Contradiction:
ImprovelifespanVSAvoidion conduction efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The shell acts as an intermediary that is selectively permeable - it blocks harmful direct reactions between the cathode material and electrolyte while allowing lithium ion transport. This resolves the contradiction by providing protection without impeding the essential ion conduction process

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The shell material composition and structure are optimized to achieve the right balance between protective function and ion conduction. By controlling the composition ratios and structural parameters of the shell, both lifespan improvement and maintained ion conduction are achieved

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite cathode active material improves the reversibility of electrode reactions, increases cycle characteristics, and maintains high-rate and lifespan performance of lithium batteries while preventing performance deterioration.

Implementation Method 1

a shell on and conformed to a surface of the core, wherein the shell includes lithium nitrate (LiNO3) and a conductive carbon-based composite

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 2

a shell on and conformed to a surface of the core... capable of inhibiting a side reaction of the composite cathode active material

Methodology Applied
Scientific EffectPhysical containment: Physical Containment

Data Source

PatentUS20240322128A1Composite cathode active material, cathode and lithium battery including the composite cathode active material, and method of preparing the composite cathode active material
Publication Date: 2024.09.26 SAMSUNG SDI CO LTD
  • US20240322128A1 patent drawing
  • US20240322128A1 patent drawing
  • US20240322128A1 patent drawing

AI summary

A composite cathode active material, a cathode and a lithium battery that include the composite cathode active material, and a method of preparing the composite cathode active material are provided. The composite cathode active material includes: a core including a lithium transition metal oxide; and a shell on and conformed to a surface of the core, where the shell includes: at least one first metal oxide represented by MaOb (where 0<a≤3, 0<b<4, and if a is 1, 2, or 3, and b is not an integer); a carbon-based material; and lithium nitrate, the at least one first metal oxide is in a matrix of the carbon-based material, and M is at least one metal selected from among Groups 2 to 13, 15, and 16 of the Periodic Table of Elements.