Ni-Doped Cobalt Phosphide Nanoparticles for Water Splitting

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Solution Overview

Problem

Current water splitting technologies face inefficiencies due to high overpotentials and limited bifunctional activity in oxygen evolution reaction (OER) and hydrogen evolution reaction (HER), particularly in alkaline electrolytes, where precious metal-based catalysts are costly and rare, and existing non-precious metal catalysts are not suitable for both reactions, limiting their application in electrolyzers and other energy systems.

Innovation Solution

Development of high surface area, nickel (Ni) doped cobalt phosphide/phosphate nanoparticles that exhibit bifunctional activity for both OER and HER, with adjustable Ni:Co ratios to optimize surface area and catalytic site density, enabling lower overpotentials and efficient water splitting in alkaline conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If precious metal-based catalysts are used, then catalytic activity for OER or HER is improved, but cost and rarity become problematic

Engineering Contradiction:
Improvecatalytic activityVSAvoidcost and rarity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent replaces expensive precious metal catalysts with earth-abundant nickel-cobalt phosphide nanoparticles that are cost-effective and readily available, maintaining catalytic functionality while eliminating the cost and rarity constraints of precious metals

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent creates a composite nickel-cobalt phosphide material that combines the benefits of both nickel and cobalt to achieve bifunctional catalytic activity, leveraging synergistic effects to match or exceed precious metal performance at lower cost

Inventive Principle:
Principle #40Composite materials

2Reliability

If single metal catalysts are used, then high activity for one reaction is achieved, but bifunctional activity for both OER and HER is limited

Engineering Contradiction:
Improvereaction activityVSAvoidbifunctional activity
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The nickel-cobalt phosphide nanoparticle catalyst is designed to perform both oxygen evolution reaction (OER) and hydrogen evolution reaction (HER) functions simultaneously, making it a universal bifunctional catalyst that eliminates the need for separate catalysts for each reaction

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The composite nickel-cobalt phosphide structure integrates both nickel and cobalt elements to provide complementary catalytic sites that facilitate both OER and HER, achieving versatility that single metal catalysts cannot provide

Inventive Principle:
Principle #40Composite materials

3Productivity

If conventional catalysts are used, then water splitting can occur, but high overpotentials reduce efficiency

Engineering Contradiction:
Improvewater splitting efficiencyVSAvoidoverpotential
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent optimizes the nickel-to-cobalt ratio and nanoparticle size parameters to minimize overpotential and maximize catalytic efficiency, using controlled synthesis to achieve optimal structural and compositional parameters that reduce energy losses

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The Ni doped cobalt phosphide/phosphate nanoparticles provide an economical and efficient electrocatalyst for water splitting, achieving activities comparable to precious metals with reduced material usage and lower overpotentials, enhancing the performance of both OER and HER reactions.

Implementation Method 1

low temperature water electrolysis, with the two half-reactions being the oxygen evolution reaction (OER) and hydrogen evolution reaction (HER)

Methodology Applied
Scientific EffectElectrochemical water splitting: Electrolysis

Implementation Method 2

Ni doped cobalt phosphide/phosphate nanoparticles that exhibit bifunctional activity for both OER and HER

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS11926907B1Nickel cobalt phosphide-based nanoparticles and methods of making, and electrochemical systems and methods
Publication Date: 2024.03.12 NATIONAL TECHNOLOGY & ENGINEERING SOLUTIONS OF SANDIA LLC
  • US11926907B1 patent drawing
  • US11926907B1 patent drawing

AI summary

The present disclosure is directed to cobalt and nickel cobalt phosphide/phosphate electrocatalyst nanoparticles for catalyzing electrochemical reactions, such as water splitting. The nanoparticles are formed into electrodes that have bi-functional oxygen evolution reaction (OER) and hydrogen evolution reaction (HER) capabilities.