Nickel Dendritic Electrode Core-Shell Structure

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Solution Overview

Problem

Transition metal nanoparticles, such as nickel, tend to agglomerate, making it difficult to form an active layer with a large surface area without using conductive supports, which hinders dispersibility and stability.

Innovation Solution

A nickel-containing nanostructured material with a dendritic structure is used, where each primary particle has a core of nickel nanocrystal and a shell of nickel oxide, allowing for agglomeration without supports, enabling a high surface area and efficient electron transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of moving object

If transition metal nanoparticles are used to form an active layer, then catalytic activity is improved due to large surface area, but the nanoparticles easily agglomerate which reduces dispersibility and stability

Engineering Contradiction:
Improvesurface area of active layerVSAvoidstability of nanoparticle dispersion
Core Design Contradiction:
Area of moving objectVSReliability

Solution Approach 1:

The patent applies the nesting principle by forming a core-shell structure where nickel oxide nanoparticles are embedded within a carbon shell. The carbon shell acts as a protective container that prevents the nickel oxide core particles from agglomerating while maintaining their high surface area. This nested structure allows the active catalytic material to be dispersed stably without direct particle-to-particle contact.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent creates a composite material system combining nickel oxide particles with carbon material. The carbon component provides structural support and dispersibility while the nickel oxide provides catalytic activity. This composite approach allows the benefits of high-surface-area metal oxide nanoparticles to be realized without suffering from their tendency to agglomerate, as the carbon matrix maintains particle separation.

Inventive Principle:
Principle #40Composite materials

2Reliability

If conductive supports are used to maintain dispersibility of transition metal nanoparticles, then stability is improved, but the complexity of the electrode structure increases

Engineering Contradiction:
Improvedispersibility of nanoparticlesVSAvoidstructure of electrode
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The carbon shell in the core-shell structure serves multiple functions simultaneously: it provides structural support to prevent agglomeration, maintains particle dispersion, provides electrical conductivity for electron transfer, and contributes to catalytic activity. This multi-functionality eliminates the need for separate conductive support structures, simplifying the overall electrode design while achieving the desired nanoparticle dispersibility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If nickel oxide nanoparticles are reduced to nickel, then catalytic activity is enhanced, but the nanoparticles become more prone to agglomeration

Engineering Contradiction:
Improvecatalytic activityVSAvoidsurface area maintenance
Core Design Contradiction:
ProductivityVSArea of moving object

Solution Approach 1:

The carbon shell is formed around the nickel oxide particles before reduction occurs. This preliminary protective action ensures that when the nickel oxide is subsequently reduced to metallic nickel and the particles tend to agglomerate due to increased reactivity and surface energy, the carbon shell is already in place to prevent this agglomeration. The preliminary structural preparation maintains surface area throughout the transformation process.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The electrochemical electrode achieves a large effective surface area, increased current density, reduced reaction overpotential, and high catalytic activity, facilitating the formation of a thin film with enhanced catalytic ability.

Implementation Method 1

The present invention relates to an electrochemical electrode for use in cells utilizing an oxidation/reduction reaction

Methodology Applied
Scientific EffectOxidation/reduction reaction: Redox Reactions

Implementation Method 2

by giving or receiving electrons to or from the reaction material, the transition metal itself is subject to valence change (oxidation/reduction), so that great catalytic activity can be thereby readily obtained

Methodology Applied
Scientific EffectValence change through electron transfer: Redox Reactions

Data Source

PatentUS7553513B2Electrochemical electrode using nickel-containing nanostructured material having dendritic structure as active layer, and method for producing the same
Publication Date: 2009.06.30 PANASONIC HOLDINGS CORP
  • US7553513B2 patent drawing
  • US7553513B2 patent drawing
  • US7553513B2 patent drawing

AI summary

The present invention provides an electrochemical electrode wherein transition metal (nickel) nanoparticles are used to form an active layer having a large surface area without using a conductive support while maintaining dispersibility and stability, and a method for producing the same.