Nickel Interconnect Electrodeposition Without Boric Acid

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Solution Overview

Problem

Existing copper interconnects in 3D ICs face reliability issues due to oxidation, thermal expansion mismatch, intermetallic compound formation, and internal stress, necessitating a more reliable and stable metal alternative that does not use boric acid in electrodeposition chemistries.

Innovation Solution

A nickel electrodeposition composition is developed, including nickel ions, polarizing and depolarizing additives, surfactants, and stress modifiers, which allows for via fill metallization without boric acid, enhancing reliability and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If boric acid is used in nickel electrodeposition chemistries, then deposition process is simplified, but toxicity increases

Engineering Contradiction:
Improvedeposition process simplicityVSAvoidtoxicity
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent extracts and removes boric acid from the nickel electrodeposition chemistry formulation. By eliminating this toxic component while retaining essential deposition functionality through alternative additives and process parameters, the patent achieves both simplified manufacturing and reduced toxicity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the toxic boric acid with alternative, less hazardous chemicals that can be easily disposed of or degraded. The alternative chemistry uses environmentally friendlier substances that maintain deposition effectiveness without the long-term toxicity concerns of boric acid.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The nickel electrodeposition process improves interconnect reliability by reducing oxidation, cracking, and internal stress, while avoiding the toxicity concerns associated with boric acid.

Implementation Method 1

A nickel electrodeposition composition is developed, including nickel ions, polarizing and depolarizing additives, surfactants, and stress modifiers, which allows for via fill metallization without boric acid

Methodology Applied
Scientific EffectElectrodeposition: Electrodeposition

Data Source

PatentUS20250243596A1Composition and Method for Fabrication of Nickel Interconnects
Publication Date: 2025.07.31 MACDERMID ENTHONE INC
  • US20250243596A1 patent drawing

AI summary

A nickel electrodeposition composition for via fill or barrier nickel interconnect fabrication comprising: (a) a source of nickel ions; (b) one or more polarizing additives; and (c) one or more depolarizing additives. The nickel electrodeposition composition may include various additives, including suitable acids, surfactants, buffers, and/or stress modifiers to produce bottom-up filling of vias and trenches.