Nickel-Iron Electrochemical Cell with Carbon-Iron Composite Negative Electrode

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Solution Overview

Problem

Existing energy sources for data processing devices, such as nickel-metal hydride batteries and double-layer capacitors, face limitations in delivering high-intensity pulse currents while maintaining capacity and safety, especially under high temperatures, which can lead to overcharging and reduced lifespan.

Innovation Solution

The development of a secondary electrochemical cell with a negative electrode capable of pseudocapacitive properties, utilizing a combination of carbon-based storage materials and iron, and an auxiliary electrode to manage oxygen pressure and enhance overcharging stability, along with a gas-tight housing to prevent gas escape.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If nickel-metal hydride batteries are used to provide high currents, then capacity is improved, but temperature control and overcharging stability deteriorate

Engineering Contradiction:
Improvebattery capacityVSAvoidovercharging stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The negative electrode uses a composite structure combining carbon-based materials (for double-layer capacitance) with iron or iron hydroxide particles (for pseudocapacitive hydrogen storage). This composite approach enables the electrode to exhibit both capacitive and pseudocapacitive properties, achieving high current delivery capability while maintaining excellent overcharging stability and temperature resistance.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention changes the electrochemical parameters of the negative electrode by introducing iron-based materials that operate at different electrochemical potentials. The iron/iron hydroxide system provides a stable platform that resists overcharging effects, while the carbon-based component maintains high-rate charge-discharge capability. This parameter diversification resolves the contradiction between capacity and reliability.

Inventive Principle:
Principle #35Parameter changes

2Speed

If double-layer capacitors are used to deliver high pulsed currents, then current delivery speed is improved, but energy capacity deteriorates

Engineering Contradiction:
Improvecurrent delivery speedVSAvoidenergy capacity
Core Design Contradiction:
SpeedVSQuantity of substance

Solution Approach 1:

The invention merges the advantages of double-layer capacitors (high current delivery speed via carbon-based materials) with the high energy density characteristics of pseudocapacitive materials (iron/iron hydroxide). The resulting hybrid electrode structure delivers both high pulsed current capability and extended energy capacity, resolving the trade-off between speed and quantity of energy storage.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The negative electrode is designed to perform multiple functions simultaneously: the carbon-based component provides rapid charge acceptance and high current delivery, while the iron-based component contributes to energy storage and overcharging protection. This multi-functionality allows the single electrode to satisfy both high-speed and high-capacity requirements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If nickel-iron accumulators are used for reliability, then service life is improved, but current delivery capability deteriorates

Engineering Contradiction:
Improveservice lifeVSAvoidcurrent delivery capability
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The invention applies local quality differentiation within the negative electrode by distributing carbon-based materials and iron-based materials in specific proportions and configurations. The carbon component localizes the high-current delivery function, while the iron component localizes the stable electrochemical platform function. This spatial differentiation of functions enables the electrode to achieve both high power and long service life.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The new electrochemical cell design effectively delivers high-intensity pulse currents with increased overcharging stability and safety, maintaining capacity and reducing the risk of hydrogen formation during overcharging, thus extending the lifespan and ensuring safety.

Implementation Method 1

a carbon-based storage material that enables the storage of electrical charge in the electrode by forming an electrical double layer (Helmholtz double layer)

Methodology Applied
Scientific EffectElectrical double layer formation: Capacitance

Implementation Method 2

a non-carbon-based storage material, capable of chemisorbing and/or storing hydrogen in the form of a metal hydride... iron in metallic (oxidation state 0) and / or oxidized form (oxidation state 2 or 3)... the equilibrium between the oxidized and the metallic form shifts during charging and discharging

Methodology Applied
Scientific EffectPseudocapacitance: Redox Reactions

Implementation Method 3

an auxiliary electrode which is electrically connected to the respective negative electrode in order to reduce any excess oxygen pressure which may arise in a housing of the cell

Methodology Applied
Scientific EffectOxygen reduction: Redox Reactions

Implementation Method 4

a porous separator separating the negative and positive electrodes

Methodology Applied
Scientific EffectPorosity: Porosity

Data Source

PatentEP3178125B1Secondary electrochemical element based on nickel / iron
Publication Date: 2018.09.26 VARTA MICROBATTERY GMBH
  • EP3178125B1 patent drawingFigure 1
  • EP3178125B1 patent drawingFigure 2~4

AI summary

Described is a secondary electrochemical cell comprising a negative electrode, a positive electrode, a porous separator which separates the negative and positive electrodes from each other, and an aqueous, alkaline electrolyte which impregnates the electrodes and the separator. Also described is a method for charging said type of electrochemical cell. The negative electrode comprises a current collector, a carbon-based storage material which allows electrical charge to be stored in the electrode by forming an electrical double layer (Helmholtz double layer), and iron in a metallic and/or oxidized form. The positive electrode contains a current collector and nickel hydroxide and/or nickel oxyhydroxide. The electrochemical cell comprises a housing which encases the electrodes, the separator and the electrolyte.