Nickel-Based Positive Active Material for Lithium Batteries

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Solution Overview

Problem

Current rechargeable lithium batteries face challenges in achieving high performance and large capacity due to limitations in the properties of negative active materials, and there is a need for improved positive active materials that balance specific surface area and average particle diameter to enhance capacity and power characteristics while minimizing resistance.

Innovation Solution

A positive active material for rechargeable lithium batteries is developed, comprising secondary particles of agglomerated primary nickel-based compound particles with a specific surface area ranging from 0.4 to 2.0 m2/g and average particle diameters between 5.5 μm to 13 μm, coated with a metal oxide layer, prepared through a process involving spray-drying and heat-treatment, which includes a transition element composite precursor mixed with a lithium salt and coated with a metal oxide layer to optimize performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the specific surface area of the positive active material is increased to enhance capacity, then the power characteristics improve, but the resistance increases

Engineering Contradiction:
Improvespecific surface areaVSAvoidresistance
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent applies parameter changes by precisely controlling the specific surface area within 0.2-2.0 m²/g and average particle diameter within 5-15 μm ranges. By optimizing these physical parameters of the nickel-based compound particles, the invention achieves a balance between capacity (related to surface area) and resistance (affected by particle size), resolving the technical contradiction between these two opposing requirements.

Inventive Principle:
Principle #35Parameter changes

2Power

If the average particle diameter is decreased to improve power characteristics, then the capacity increases, but the manufacturing complexity increases

Engineering Contradiction:
Improvepower characteristicsVSAvoidmanufacturing complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent employs parameter changes by设定ing the average particle diameter within a specific range of 5-15 μm. This parameter optimization enables improved power characteristics while maintaining manufacturability, as extremely fine particles would require complex manufacturing processes. The specified range represents an optimal balance between performance and manufacturing feasibility.

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If the nickel-based compound particles are agglomerated to form secondary particles, then the structural stability improves, but the lithium mobility may be affected

Engineering Contradiction:
Improvestructural stabilityVSAvoidlithium mobility
Core Design Contradiction:
Stability of the object's compositionVSSpeed

Solution Approach 1:

The patent resolves this contradiction by controlling the specific surface area and particle diameter parameters. By maintaining the specific surface area within 0.2-2.0 m²/g and particle diameter within 5-15 μm, the agglomerated secondary particle structure provides structural stability while preserving sufficient lithium mobility. The parameter optimization ensures that the agglomeration does not excessively hinder lithium ion transport.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in improved capacity and power characteristics, reduced resistance, and enhanced lithium mobility, making the positive active material suitable for high-power batteries while maintaining structural stability and electrochemical excellence.

Implementation Method 1

spray-drying the transition element composite precursor under a pressure greater than 0.5 MPa and less than or equal to 1.0 MPa to prepare a porous transition element composite precursor

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

heat-treating the mixture

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS10177377B2Positive active material for rechargeable lithium battery, method of preparing same and rechargeable lithium battery including same
Publication Date: 2019.01.08 SAMSUNG SDI CO LTD
  • US10177377B2 patent drawing
  • US10177377B2 patent drawing
  • US10177377B2 patent drawing

AI summary

A positive active material for a rechargeable lithium battery is a secondary particle formed of an assembly of primary particles of a nickel-based compound. The positive active material has an average particle diameter ranging from 5.5 μm to 7.5 μm and a specific surface area ranging from 0.40 m2/g to 2.0 m2/g. When the positive active material has an average particle diameter ranging from 11 μm to 13 μm, the positive active material has a specific surface area ranging from 0.15 m2/g to 1.0 m2/g. A rechargeable lithium battery includes the positive active material.