Nickelate Cathode Composition for Longer Alkaline Cell Shelf Life

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Solution Overview

Problem

Alkaline electrochemical cells with high valent nickel cathodes suffer from limited shelf life due to thermodynamic instability in aqueous electrolytes, affecting their performance and durability.

Innovation Solution

A nickelate cathode material with a specific X-ray diffraction pattern is developed by reacting a sodium compound with a nickel precursor and contacting the resulting nickel compound with an acidic solution, enhancing stability and performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If high valent nickel materials (NiOOH, NiO2, nickel oxides) are used as cathode materials to achieve high capacity and cell voltage, then the battery performance is improved, but the shelf life is limited due to thermodynamic instability in aqueous electrolytes causing electrochemical reduction

Engineering Contradiction:
Improvecell voltageVSAvoidshelf life
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent introduces a protective coating layer as an intermediary between the high valent nickel cathode material and the aqueous electrolyte. This coating acts as a mediator that prevents direct contact and electrochemical reduction while allowing ionic transport, thereby preserving both the high power output and extending shelf life of the battery

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If the quantity of active materials is increased to improve battery performance in fixed cell sizes, then the capacity is enhanced, but the cell construction complexity increases

Engineering Contradiction:
Improveactive material quantityVSAvoidcell construction
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent utilizes parameter changes by optimizing the oxidation state and crystal structure of nickel compounds to achieve higher capacity per unit mass. By changing the chemical parameters (valence state, phase composition) rather than simply increasing material quantity, the patent enhances performance while maintaining manageable cell construction complexity

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The new nickelate cathode material exhibits improved stability and discharge capacity compared to traditional nickelate materials, extending shelf life and enhancing alkaline electrochemical cell performance.

Implementation Method 1

reacting a sodium compound with a nickel precursor, so as to produce a nickel compound; and contacting said nickel compound with an acidic solution, thereby producing the nickelate cathode material

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Data Source

PatentUS12116288B2Nickelate cathode materials
Publication Date: 2024.10.15 ENERGIZER BRANDS LLC
  • US12116288B2 patent drawing
  • US12116288B2 patent drawing
  • US12116288B2 patent drawing

AI summary

Nickelate cathode materials are provided, wherein said cathode material has an X-ray diffraction (XRD) pattern comprising a first peak from about 40.0-41.6 2Θ, and a second peak from about 62.6-63.0 2 Θ. Methods of preparing such cathode materials are also provided. Alkaline electrochemical cells comprising said cathode materials are also provided.