Nicotine Salt Aerosol Composition Reducing Harshness

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current non-combustible aerosol provision systems face challenges in creating a satisfying inhalable aerosol with improved sensory attributes, as existing compositions often result in harshness, and there is a need for a formulation that balances nicotine content, gelling agents, aerosol-formers, and acids to enhance user experience.

Innovation Solution

Aerosol-generating compositions comprising 1-30 wt% nicotine, 15-80 wt% gelling agent, 10-60 wt% aerosol-former material, and 1-30 wt% acid, with a molar ratio of nicotine to acid at 2.2:1 or less, which also include optional nicotine salt and filler, are developed to improve sensory attributes by reducing harshness and enhancing user satisfaction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If nicotine is included in the aerosol-generating composition, then the user satisfaction and sensory attributes are improved, but the harshness of the aerosol increases

Engineering Contradiction:
Improveuser satisfactionVSAvoidharshness
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

An acid is introduced as an intermediary substance that reacts with nicotine to form a nicotine salt. This nicotine salt acts as a mediator that delivers the desired nicotine effect while significantly reducing the harshness associated with free nicotine. The acid serves as a chemical intermediary that transforms nicotine into a more user-friendly form.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The chemical form of nicotine is changed from free base nicotine to nicotine salt through controlled chemical reaction. By adjusting the molar ratio of nicotine to acid (2.2:1 or less), the patent optimizes the conversion efficiency while controlling the formation of nicotine salt, thereby reducing harshness while maintaining user satisfaction.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If the molar ratio of nicotine to acid is reduced to 2.2:1 or less, then the harshness is reduced and sensory attributes are improved, but the nicotine delivery efficiency may be compromised

Engineering Contradiction:
ImproveharshnessVSAvoidnicotine delivery
Core Design Contradiction:
Object-affected harmful factorsVSQuantity of substance

Solution Approach 1:

Instead of using a stoichiometric 1:1 ratio of nicotine to acid, the patent employs a controlled excess of nicotine (molar ratio 2.2:1 or less). This partial excess ensures complete conversion of acid to nicotine salt while maintaining adequate free nicotine for effective delivery, optimizing both harshness reduction and nicotine delivery efficiency.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The patent optimizes the molar ratio parameter to balance two competing requirements: enough acid to convert nicotine to less harsh salt form, but not so much acid that nicotine delivery is compromised. The specific ratio of 2.2:1 or less represents an optimized parameter that simultaneously achieves harshness reduction and maintains delivery efficiency.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If gelling agent and aerosol-former material are used in optimized ratios, then the aerosol generation performance is improved, but the formulation complexity increases

Engineering Contradiction:
Improveaerosol generation performanceVSAvoidformulation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent establishes specific weight percentage ranges for gelling agent (15-80 wt%) and aerosol-former material (10-60 wt%) to optimize aerosol generation performance. These parameter specifications provide clear formulation guidelines that simplify the development process while ensuring reliable aerosol generation, transforming a complex formulation challenge into a manageable parameter optimization problem.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed compositions effectively reduce harshness and improve the sensory attributes of the aerosol, making it more satisfying for users by protonating nicotine to form a nicotine salt in situ, resulting in a more pleasant inhalable aerosol.

Implementation Method 1

The proposed compositions effectively reduce harshness and improve the sensory attributes of the aerosol, making it more satisfying for users by protonating nicotine to form a nicotine salt in situ

Methodology Applied
Scientific EffectProtonation: Chemical Bonding

Data Source

PatentUS20240245093A1Aerosol generating composition comprising nicotine and acid or nicotine salt
Publication Date: 2024.07.25 RAI STRATEGIC HOLDINGS INC
  • US20240245093A1 patent drawing
  • US20240245093A1 patent drawing
  • US20240245093A1 patent drawing

AI summary

An aerosol-generating material having aerosol generating compositions, consumables for use within a non-combustible aerosol provision system and non-combustible aerosol provision systems. The consumables can include the aerosol-generating composition. The aerosol-generating composition can include an aerosol-generating material, wherein the aerosol-generating material includes about 1 to about 30 wt % nicotine, about 15 to about 80 wt % gelling agent, about 10 to about 60 wt % aerosol-former material, about 1 to about 30 wt % acid; and optionally filler, wherein the molar ratio of nicotine to acid is 2.2:1 or less.