Niobium-Based Cathode Coating for Solid-State Battery Interfaces

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Solution Overview

Problem

Secondary batteries, particularly all-solid-state batteries, face issues with side reactions between the solid electrolyte and the cathode active material, leading to decreased electrochemical characteristics and efficiency.

Innovation Solution

A cathode active material is developed with a coating material containing niobium (Nb) and optionally tungsten (W) and phosphorus (P), which forms a protective layer on the active material core, enhancing high-voltage stability and ion conductivity, thereby preventing side reactions and improving electrochemical characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a solid electrolyte is used in all-solid-state batteries, then safety is improved (suppressing explosions and ignition), but side reactions occur between the solid electrolyte and cathode active material, leading to decreased electrochemical characteristics and efficiency

Engineering Contradiction:
ImprovesafetyVSAvoidelectrochemical efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

A coating layer comprising lithium niobium oxide and lithium tungsten oxide is formed on the surface of the cathode active material particles. This coating layer acts as an intermediary between the solid electrolyte and the cathode active material, preventing direct harmful interactions while maintaining electrochemical functionality. The coating layer suppresses side reactions between the solid electrolyte and cathode active material, thereby improving both safety and electrochemical efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The coating layer is composed of composite materials (lithium niobium oxide and lithium tungsten oxide) that combine the benefits of high-voltage stability and ion conductivity. This composite coating structure allows the system to maintain safety while improving electrochemical characteristics by preventing degradation reactions.

Inventive Principle:
Principle #40Composite materials

2Productivity

If the structure or composition of the cathode active material is modified to improve electrochemical compatibility with solid electrolyte, then electrochemical characteristics are improved, but additional treatments and property enhancements are required, increasing manufacturing complexity

Engineering Contradiction:
Improveelectrochemical characteristicsVSAvoidmanufacturing complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The coating layer is formed on the cathode active material particles before battery assembly. This preliminary action prepares the cathode active material with improved electrochemical compatibility with the solid electrolyte, preventing side reactions from the outset. By pre-coating the particles, the need for complex post-assembly treatments is eliminated, simplifying the overall manufacturing process.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The coating layer changes the surface properties (composition and structure) of the cathode active material particles. This parameter change at the surface level improves electrochemical compatibility without requiring bulk modification of the cathode active material, thereby simplifying manufacturing while achieving improved electrochemical characteristics.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The coating material enhances the electrochemical performance of the cathode active material, resulting in increased Coulombic efficiency and discharge capacity while maintaining stability under high voltage and temperature conditions.

Implementation Method 1

The coating material includes niobium (Nb) as a coating element, and further includes at least one of tungsten (W) and phosphorus (P)... The coating material may prevent side reactions between the cathode active material and the solid electrolyte

Methodology Applied
Scientific EffectChemical barrier protection:

Implementation Method 2

improve the electrochemical compatibility of the cathode active material with the solid electrolyte used in the all-solid-state batteries... the coating material enhances the electrochemical performance of the cathode active material, resulting in increased Coulombic efficiency

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Data Source

PatentEP4682975A1Positive electrode active material for secondary battery and secondary battery comprising same
Publication Date: 2026.01.21 SK ON CO LTD
  • EP4682975A1 patent drawingFigure 1~2
  • EP4682975A1 patent drawingFigure 3
  • EP4682975A1 patent drawing

AI summary

A cathode active material for a secondary battery and a secondary battery including the same are provided. The cathode active material for a secondary battery includes an active material core and a coating material formed on the surface of the active material core. The coating material includes niobium (Nb) as a coating element, and further includes at least one of tungsten (W) and phosphorus (P). The coating material may reduce side reactions with the electrolyte and improve charge and discharge characteristics/Coulomb efficiency.