Near-Infrared Interference Filter Stack With Low Angular Shift

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Solution Overview

Problem

Existing near-infrared interference filters face challenges in achieving high transmission and low angular shift, particularly in high numerical aperture optical systems, due to the trade-off between hydrogenation and refractive index changes in amorphous hydrogenated silicon (a-Si:H) layers.

Innovation Solution

Incorporating a controlled amount of nitrogen into the a-Si:H layers to form a-Si:H,N, and using higher refractive index dielectric materials like silicon nitride (Si3N4) for low index layers to improve transmission and control angular shift in the 800-1100 nm range.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If hydrogenated amorphous silicon (a-Si:H) layers are used to extend operation into the near infrared, then material loss is reduced and transmission is improved, but the refractive index is reduced causing increased angular shift

Engineering Contradiction:
Improvematerial lossVSAvoidangular shift
Core Design Contradiction:
Loss of energyVSEase of operation

Solution Approach 1:

The patent changes the chemical composition parameters of the silicon layers by incorporating nitrogen to form a-Si:H,N alloy. This parameter change allows simultaneous optimization of both refractive index and material loss characteristics, resolving the contradiction between reduced material loss and controlled angular shift in the near-infrared range.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite material structure by creating nitrogen-containing amorphous silicon hydrogenated alloy (a-Si:H,N) that combines the advantages of hydrogenation (reduced absorption) with nitrogen addition (maintained or enhanced refractive index). This composite approach allows both improved transmission and controlled angular dependence.

Inventive Principle:
Principle #40Composite materials

2Ease of operation

If higher refractive index materials are used to reduce angular shift, then angular shift is reduced, but the passband width becomes narrower

Engineering Contradiction:
Improveangular shiftVSAvoidbandwidth
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

By adjusting the nitrogen concentration in the a-Si:H,N layers, the patent enables independent optimization of refractive index and absorption characteristics. This parameter control allows achieving low angular shift while maintaining adequate passband width, resolving the trade-off between these two parameters.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables the fabrication of near-infrared interference filters with improved transmission and reduced angular shift, extending the practical operational range to 750 nm and enhancing performance in applications like optical data communications.

Implementation Method 1

A known transmission interference filter employs a stack of alternating silicon and silicon dioxide (SiO2) layers

Methodology Applied
Scientific EffectOptical interference: Interference

Implementation Method 2

The spectral profile of an optical interference filter is, among other things, dependent on the angle of illumination. As the angles increase the filters shift to shorter wavelength. This angular shift is dependent on the materials used and the distribution of those materials. Higher refractive index results in less angle shift.

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 3

The method comprises sputtering silicon from a silicon target onto a filter substrate and, during the sputtering, alternating between (i) a process gas including hydrogen and nitrogen in order to deposit a Si:H,N and (ii) a process gas including oxygen in order to deposit SiOx

Methodology Applied
Scientific EffectSputtering: Sputtering

Data Source

PatentUS20250389880A1Near infrared optical interference filters with improved transmission
Publication Date: 2025.12.25 MATERION CORP
  • US20250389880A1 patent drawing
  • US20250389880A1 patent drawing
  • US20250389880A1 patent drawing

AI summary

An interference filter includes a layers stack comprising a plurality of layers of at least: layers of amorphous hydrogenated silicon with added nitrogen (a-Si:H,N) and layers of one or more dielectric materials, such as SiO2, SiOx, SiOxNy, a dielectric material with a higher refractive index in the range 1.9 to 2.7 inclusive, or so forth. The interference filter is designed to have a passband center wavelength in the range 750-1000 nm inclusive. Added nitrogen in the a-Si:H,N layers provides improved transmission in the passband without a large decrease in refractive index observed in a-Si:H with comparable transmission. Layers of a dielectric material with a higher refractive index in the range 1.9 to 2.7 inclusive provide a smaller angle shift compared with a similar interference filter using SiO2 as the low index layers.