Near-Infrared Sensor Grating Structure for Thin CMOS Coupling

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Solution Overview

Problem

Integrating near infrared light sensors with CMOS image sensors is challenging due to low absorption of near infrared light by silicon-based materials, leading to low quantum efficiency, and existing solutions like thickening the silicon base or adding germanium increase complexity and thickness.

Innovation Solution

Incorporating a surface plasmon polariton structure at the light-receiving surface of near infrared light detectors using existing CMOS manufacturing steps, with embedded and metal gratings tuned to resonate at the infrared wavelength, enhancing optical coupling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the silicon base is thickened to improve near infrared light absorption, then quantum efficiency is improved, but device thickness and complexity increase

Engineering Contradiction:
Improvequantum efficiencyVSAvoidsensor thickness
Core Design Contradiction:
ReliabilityVSLength of stationary object

Solution Approach 1:

The patent changes the optical parameters of the silicon surface by introducing a periodic grating structure with specific pitch and depth parameters. This grating structure modifies the optical coupling conditions to enhance near infrared light absorption without requiring increased silicon thickness, thereby resolving the contradiction between quantum efficiency and device thickness.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

Instead of solving the absorption problem by increasing thickness in one dimension, the patent introduces a periodic structure that adds spatial frequency dimensions to the light-silicon interaction. The grating's periodic modulation creates multiple diffraction orders that increase the effective optical path length without increasing physical thickness.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If germanium is added to improve near infrared light absorption, then quantum efficiency is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvequantum efficiencyVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent achieves enhanced near infrared absorption by modifying the geometric parameters of the silicon grating structure rather than changing the material composition. This approach maintains compatibility with existing CMOS manufacturing processes that are optimized for silicon, avoiding the need for germanium integration and associated process complexity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses standard CMOS fabrication techniques to create the grating structure, essentially copying existing manufacturing capabilities rather than introducing new material deposition or processing steps. The grating is formed using conventional photolithography and etching processes already present in CMOS lines.

Inventive Principle:
Principle #26Copying

3Reliability

If a surface plasmon polariton structure is incorporated to improve optical coupling, then near infrared light absorption is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveoptical coupling efficiencyVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements surface plasmon polariton effects through a two-dimensional periodic grating pattern on the silicon surface. This planar periodic structure excites surface plasmons that enhance optical coupling, achieving the desired effect without requiring three-dimensional metallic nanostructures or complex multilayer stacks.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent merges the grating structure with the existing CMOS sensor surface, combining the optical enhancement function with the detector substrate. The grating is directly formed on or in the silicon detector layer, eliminating the need for separate optical coupling components or additional fabrication stages.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves near infrared light absorption by a factor of five or more, maintaining sensor thickness and reducing complexity by using existing manufacturing processes.

Implementation Method 1

The metal grating and aligned embedded grating of each respective infrared light sensor form a surface plasmon polariton structure configured to couple with light at the design-basis infrared wavelength to form a surface plasmon at the light-receiving surface of the respective infrared light sensor

Methodology Applied
Scientific EffectSurface plasmon polariton:

Implementation Method 2

with embedded and metal gratings tuned to resonate at the infrared wavelength, enhancing optical coupling

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentUS12402422B2Near infrared light sensor with improved light coupling and CMOS image sensor including same
Publication Date: 2025.08.26 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US12402422B2 patent drawing
  • US12402422B2 patent drawing
  • US12402422B2 patent drawing

AI summary

A near infrared sensing device includes a near infrared light sensor configured to detect infrared light at least at a design-basis infrared wavelength, and a surface plasmon polariton structure including at least an embedded grating that is embedded in a light-receiving surface of the near infrared light sensor. The surface plasmon polariton structure is configured to couple with light at the design-basis infrared wavelength to form a surface plasmon polariton at the light-receiving surface of the near infrared light sensor. The surface plasmon polariton structure may further include a metal grating disposed on the light-receiving surface of the near infrared light sensor and aligned with the embedded grating. The embedded grating may comprise an embedded metal grating that is embedded in the light-receiving surface of the near infrared light sensor, or trenches formed in the light-receiving surface of the near infrared light sensor and at least partially filled with air.