Niraparib Synthesis via Condensation and Segmentation

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Solution Overview

Problem

Despite advances in ovarian cancer treatment, patients with germline BRCA1 or BRCA2 mutations often experience relapse, and those without these mutations may have limited responses to treatments, highlighting the need for effective PARP inhibitor therapies.

Innovation Solution

A process for preparing niraparib, a potent PARP inhibitor, involving specific chemical reactions and catalysts to produce pharmaceutically acceptable salts, which are useful in treating ovarian cancer, particularly in patients with BRCA1 or BRCA2 mutations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If conventional treatment methods are used for ovarian cancer, then initial treatment response may be achieved, but patients eventually relapse and subsequent responses are limited in duration

Engineering Contradiction:
Improveduration of treatment responseVSAvoidrelapse prevention
Core Design Contradiction:
Duration of action of moving objectVSReliability

Solution Approach 1:

The patent employs parameter changes by utilizing PARP inhibition to alter the biological activity parameters of cancer cells with DNA repair defects. By targeting the PARP enzyme pathway, the treatment changes the cellular repair mechanism parameters, leading to sustained treatment response and reduced relapse in patients with BRCA1/2 mutations or platinum-sensitive ovarian cancer.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If PARP inhibitor therapy is administered, then treatment efficacy is improved for BRCA1/2 mutation carriers, but the process requires precise chemical synthesis to ensure drug quality

Engineering Contradiction:
Improvetreatment efficacyVSAvoidchemical synthesis precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent applies segmentation by dividing the complex synthesis of niraparib into multiple discrete steps, each producing a specific intermediate compound. The process segments the molecular construction into manageable stages: starting from 2-nitro-3-(pyrrolidin-1-yl)benzalmalononitrile, proceeding through various cyclization and substitution reactions to form the final pyrrolo[2,4-b]pyridine core structure with precise stereochemistry.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs preliminary action by pre-synthesizing and characterizing intermediate compounds before final assembly. Each intermediate is purified and characterized to ensure quality control before proceeding to the next synthesis step, preventing error propagation and ensuring manufacturing precision in the final drug product.

Inventive Principle:
Principle #10Preliminary action

3Manufacturing precision

If complex chemical synthesis processes are used to produce niraparib, then drug purity is achieved, but manufacturing complexity and time increase

Engineering Contradiction:
Improvedrug purityVSAvoidsynthesis process complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies continuity of useful action by designing a synthesis pathway where each reaction step directly builds toward the final product without unnecessary intermediate isolations or purifications. The continuous optimization of reaction conditions and workup procedures maintains product purity while reducing process complexity and manufacturing time.

Inventive Principle:
Principle #20Continuity of useful action

4Reliability

If multiple synthesis steps are employed to produce pharmaceutically acceptable salts of niraparib, then product quality is ensured, but production time and resource consumption increase

Engineering Contradiction:
Improveproduct qualityVSAvoidproduction time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent applies discarding and recovering by efficiently managing byproducts and solvents from each synthesis step. Recovery procedures are optimized to reuse materials where possible, and waste streams are minimized through careful selection of reagents and reaction conditions, reducing both time and resource consumption while maintaining product quality.

Inventive Principle:
Principle #34Discarding and recovering

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The process enables the production of niraparib, enhancing treatment options for ovarian cancer patients by targeting PARP pathways, offering clinical benefits for both mutation carriers and non-carriers with platinum-sensitive high-grade serous ovarian cancer.

Implementation Method 1

contacting a compound of Formula (2) with a compound of Formula (3) wherein the contacting results in formation of a water molecule

Methodology Applied
Scientific EffectCondensation reaction:

Implementation Method 2

the contacting is in presence of an acid. In some embodiments, the acid is formic acid, acetic acid, propionic acid, butyric acid, valeric acid, caproic acid, oxalic acid, lactic acid, malic acid, citric acid, benzoic acid, carbonic acid, uric acid, taurine, p-toluenesulfonic acid, trifluoromethanesulfonic acid, aminomethylphosphonic acid, trifluoroacetic acid (TFA), phosphonic acid, sulfuric acid, nitric acid, phosphoric acid, hydrochloric acid, ethane sulfonic acid (ESA), or any combination thereof

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS11629137B2Methods of manufacturing of niraparib
Publication Date: 2023.04.18 TESARO INC
  • US11629137B2 patent drawing
  • US11629137B2 patent drawing
  • US11629137B2 patent drawing

AI summary

Disclosed herein are methods and processes of preparing niraparib and pharmaceutically acceptable salts thereof, and intermediates and their salts useful for the synthesis of niraparib.