Niraparib Synthesis via Low-Temperature Reaction

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Solution Overview

Problem

Current processes for synthesizing Niraparib face challenges such as the use of hazardous chemicals, low yields, and the formation of impurities, making them unsuitable for large-scale industrial production.

Innovation Solution

A new process involving the reaction of compound (III) with compound (IV) to obtain compound (II), followed by conversion to Niraparib or its salt, which avoids the use of hazardous pyridine and reduces impurity formation, particularly by performing the reaction at lower temperatures and avoiding carbon-nitrogen cross-coupling, thereby increasing yield and purity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If conventional processes are used for synthesizing Niraparib, then the synthesis can be completed, but hazardous chemicals like pyridine must be used and impurities are formed

Engineering Contradiction:
Improvehazardous chemicalsVSAvoidyield
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The patent changes the reaction parameters by performing the reaction at lower temperatures (0-25°C) compared to conventional high-temperature processes. This parameter change eliminates the need for hazardous chemicals like pyridine while maintaining high yields, directly resolving the contradiction between safety and productivity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent extracts and removes the harmful pyridine solvent from the reaction system by using alternative solvents or solvent-free conditions. This extraction of the harmful component allows the synthesis to proceed without hazardous chemicals while preserving the reaction efficiency through optimized alternative conditions

Inventive Principle:
Principle #2Taking out (Extraction)

2Productivity

If conventional processes are used for synthesizing Niraparib, then the synthesis can be completed, but low yields are obtained

Engineering Contradiction:
ImproveyieldVSAvoidimpurities
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent changes multiple reaction parameters including temperature (lower temperatures), solvent types, and reaction time to optimize the synthesis. These parameter changes simultaneously increase the yield by improving reaction efficiency and reduce impurities by preventing side reactions, resolving the contradiction between productivity and purity

Inventive Principle:
Principle #35Parameter changes

3Productivity

If conventional processes are used for synthesizing Niraparib, then the synthesis can be completed, but the process is not suitable for large-scale industrial production

Engineering Contradiction:
Improveindustrial scalabilityVSAvoidhazardous chemicals
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent modifies reaction parameters to be more suitable for industrial scale-up, including lower temperatures that are easier to control in large reactors, elimination of hazardous pyridine that simplifies safety protocols and waste handling, and optimized reaction conditions that improve overall process efficiency and scalability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the potential harm of requiring complex purification to remove pyridine and its byproducts into a benefit by using alternative reaction conditions that inherently produce fewer impurities. This approach simplifies the industrial process by eliminating the need for complex purification steps while maintaining high product quality

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The process achieves higher yields and purity of Niraparib with reduced impurities, making it more cost-effective and suitable for industrial production.

Implementation Method 1

the step of reacting compound of formula (III) with compound of formula (IV) to obtain compound of formula (II)

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Implementation Method 2

performing the reaction at lower temperatures

Methodology Applied
Scientific EffectTemperature control: Heating

Data Source

PatentEP3668857B1Processes for the preparation of niraparib and intermediates thereof
Publication Date: 2023.07.05 TEVA PHARMACEUTICALS INTERNATIONAL GMBH
  • EP3668857B1 patent drawingFigure 1
  • EP3668857B1 patent drawingFigure 2
  • EP3668857B1 patent drawingFigure 3

AI summary

The present invention relates to novel procedures and novel intermediates useful in the synthesis of Niraparib or any salt thereof.