Nitride Electrode CO2 Reduction Overvoltage

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Solution Overview

Problem

Current CO2 reduction techniques, such as catalytic hydrogenation and electrolytic reduction, face challenges including high energy input and low energy efficiency due to the need for high temperatures and pressures, and catalyst durability issues in the electrolytic method.

Innovation Solution

An electrochemical cell using nitrides like titanium nitride, zirconium nitride, and tantalum nitride as catalysts to reduce CO2 at lower overvoltages, allowing for the production of useful substances like formic acid, methane, and ethylene at ordinary temperatures and pressures, with improved durability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If catalytic hydrogenation method is used to reduce CO2, then CO2 can be converted into highly useful substances such as methanol, but high temperature and high pressure conditions are required which lead to high energy input and low energy utilization efficiency

Engineering Contradiction:
ImproveCO2 conversion to useful substancesVSAvoidenergy input
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent changes the reaction conditions from high temperature and high pressure to ordinary temperature and pressure by using electrolytic reduction instead of catalytic hydrogenation. This parameter change significantly reduces energy input while maintaining CO2 conversion capability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the mechanical/thermal system (catalytic hydrogenation requiring high T and P) with an electrochemical system (electrolytic reduction using electric current). This substitution eliminates the need for high temperature and pressure equipment, reducing energy consumption and simplifying the system.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If catalytic hydrogenation method is used to reduce CO2, then CO2 can be converted into highly useful substances such as methanol, but large-scale equipment must be installed which increases device complexity

Engineering Contradiction:
ImproveCO2 conversion to useful substancesVSAvoidequipment scale
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent replaces the complex high-temperature and high-pressure equipment of catalytic hydrogenation with a simple electrolytic reduction system. This substitution dramatically simplifies the device structure and eliminates the need for large-scale equipment while maintaining CO2 conversion capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Use of energy by moving object

If conventional catalysts are used in electrolytic reduction method, then CO2 reduction can proceed at ordinary temperature and pressure, but the catalysts deteriorate severely with time during long-time catalytic reaction

Engineering Contradiction:
Improveenergy inputVSAvoidcatalyst durability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent uses composite materials consisting of metal particles (Cu, Ag, or their alloys) supported on porous substrates (such as porous glass, porous ceramic, or porous polymer). This composite structure provides both the catalytic activity of the metal particles and the mechanical stability and durability of the porous substrate, solving the catalyst deterioration problem.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent employs porous materials as the support structure for the metal catalyst particles. The porous structure provides high surface area for catalyst dispersion, good mechanical strength for long-term stability, and facilitates mass transport of reactants and products, thereby improving catalyst durability during long-time operation.

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method enables efficient CO2 reduction with lower energy input and higher catalyst durability, producing valuable substances at reduced overvoltages and energy costs, making it a promising technique for energy-saving and environmental applications.

Implementation Method 1

a step (b) of applying a negative voltage and a positive voltage to the working electrode and the counter electrode, respectively, to reduce the carbon dioxide

Methodology Applied
Scientific EffectElectrochemical reduction: Electrolysis

Data Source

PatentUS8597488B2Method for reducing carbon dioxide
Publication Date: 2013.12.03 PANASONIC HOLDINGS CORP
  • US8597488B2 patent drawing
  • US8597488B2 patent drawing
  • US8597488B2 patent drawing

AI summary

The method for reducing carbon dioxide of the present disclosure includes a step (a) and a step (b) as follows. A step (a) of preparing an electrochemical cell. The electrochemical cell comprises a working electrode, a counter electrode and a vessel. The vessel stores an electrolytic solution. The working electrode contains at least one nitride selected from the group consisting of titanium nitride, zirconium nitride, hafnium nitride, tantalum nitride, molybdenum nitride and iron nitride. The electrolytic solution contains carbon dioxide. The working electrode and the counter electrode are in contact with the electrolytic solution. A step (b) of applying a negative voltage and a positive voltage to the working electrode and the counter electrode, respectively, to reduce the carbon dioxide.