Nitride Etching Composition for Oxide-Safe Semiconductor Processing

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Solution Overview

Problem

Current etching processes for semiconductor manufacturing face challenges in selectively removing nitride films while minimizing oxide film etching rates, often resulting in decreased etch selectivity and particle generation, which can affect device characteristics.

Innovation Solution

A composition comprising a first inorganic acid, a specific additive represented by Chemical Formula 1, and a solvent, along with a second additive such as a silane inorganic acid salt, is used to selectively etch nitride films with respect to oxide films, controlling the etching process temperature between 50° C to 300° C to enhance selectivity and prevent particle generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If phosphoric acid is used to etch nitride films, then the nitride film can be removed, but the etch selectivity between nitride film and oxide film decreases causing oxide film damage

Engineering Contradiction:
Improveetch selectivityVSAvoidoxide film damage
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The patent changes the chemical parameters of the etching composition by replacing phosphoric acid with a specific organic acid (having 1-10 carbon atoms and specific functional groups) to achieve higher etch selectivity between nitride film and oxide film, thereby preventing oxide film damage while maintaining nitride film removal capability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a readily available organic acid with specific structural characteristics instead of phosphoric acid, creating a cost-effective etching solution that provides superior selectivity without requiring complex or expensive materials

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Productivity

If phosphoric acid concentration is increased to improve etching speed, then nitride film removal efficiency increases, but handling difficulty and corrosion increase

Engineering Contradiction:
Improveetching speedVSAvoidhandling difficulty
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The patent replaces phosphoric acid with a common organic acid that is easier to handle and less corrosive, maintaining etching effectiveness while significantly improving safety and ease of operation in semiconductor manufacturing environments

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Manufacturing precision

If deionized water is added to phosphoric acid to prevent etch rate decrease, then oxide film protection improves, but nitride film etching defects increase

Engineering Contradiction:
Improveetch rate controlVSAvoidetching defects
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The patent changes the fundamental chemical composition from phosphoric acid-based to organic acid-based etching solution, which inherently provides better etch rate control and prevents both oxide film damage and nitride film etching defects simultaneously

Inventive Principle:
Principle #35Parameter changes

4Productivity

If silicic acid or silicic acid salt is used in etching composition, then nitride film etching is enhanced, but particle generation occurs affecting substrate

Engineering Contradiction:
Improvenitride film removalVSAvoidparticle generation
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent uses a simple organic acid compound instead of silicic acid or silicic acid salts, achieving effective nitride film removal without the particle generation problem that plagues silicic acid-based etching compositions

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition achieves high etch selectivity for nitride films over oxide films, allowing for precise control of effective field oxide height and preventing damage to oxide films, thereby improving device characteristics and process stability.

Implementation Method 1

In a wet etching process for removing a nitride film, a mixture of phosphoric acid and deionized water is generally used

Methodology Applied
Scientific EffectChemical etching: Chemical Bonding

Implementation Method 2

The deionized water is added in order to prevent a decrease in the etch rate and a variation in the etch selectivity for oxide films

Methodology Applied
Scientific EffectEtch rate control: Chemical Bonding

Data Source

PatentUS12146076B2Semiconductor element
Publication Date: 2024.11.19 SOULBRAIN CO LTD
  • US12146076B2 patent drawing
  • US12146076B2 patent drawing
  • US12146076B2 patent drawing

AI summary

The present invention relates to a composition for etching, comprising a first inorganic acid, a first additive represented by Chemical Formula 1, and a solvent.The composition for etching is a high-selectivity composition that can selectively remove a nitride film while minimizing the etch rate of an oxide film, and which does not have problems such as particle generation, which adversely affect the device characteristics.