Nitride Interlayer for Light Extraction in Patterned Substrate LEDs

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Solution Overview

Problem

Nitride-based light emitting diodes (LEDs) grown on patterned substrates face performance degradation due to the lack of a nitride interlayer, which hampers light extraction efficiency and output power compared to conventional non-patterned substrates.

Innovation Solution

Incorporating a nitride interlayer with alternating layers of indium and gallium nitride (InxGa1-xN) below or above the active region of the LED, along with a transparent conducting oxide (TCO) and a tunnel junction layer, to enhance light extraction and output power.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If nitride-based LEDs are grown on patterned substrates without a nitride interlayer, then the device structure is simpler, but light extraction efficiency and output power are degraded

Engineering Contradiction:
Improvedevice structureVSAvoidoutput power
Core Design Contradiction:
Device complexityVSPower

Solution Approach 1:

A nitride interlayer is introduced as an intermediary component between the patterned substrate and the active region. This interlayer mediates the optical interaction by reducing internal reflections and improving light extraction efficiency, thereby resolving the contradiction between structural simplicity and optical performance.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The nitride interlayer is constructed as a composite structure with alternating layers of indium gallium nitride (InGaN) and gallium nitride (GaN). This composite material design enables tailored optical properties that enhance light extraction while maintaining structural integrity, addressing the power output issue without excessive complexity.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If nitride-based LEDs are grown on patterned substrates without a nitride interlayer, then the manufacturing process is simpler, but light extraction efficiency is hampered

Engineering Contradiction:
Improvemanufacturing processVSAvoidlight extraction efficiency
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The nitride interlayer serves as an intermediary that optimizes the optical interface between the substrate and active region. By introducing this intermediate layer, light extraction efficiency is improved without requiring fundamental changes to the manufacturing process, thus maintaining ease of manufacture while reducing energy loss.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The interlayer modifies key optical parameters including refractive index matching and reflection coefficients. By changing these parameters through the alternating InGaN/GaN structure, light extraction efficiency is enhanced while the manufacturing process remains compatible with existing epitaxial growth techniques.

Inventive Principle:
Principle #35Parameter changes

3Loss of energy

If a nitride interlayer with alternating InGaN and GaN layers is added, then light extraction efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoiddevice structure
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The alternating InGaN/GaN layers create periodic variations in refractive index and bandgap energy. These parameter changes enable enhanced light extraction through constructive interference effects and reduced internal reflections, achieving improved optical performance with a relatively straightforward layered structure.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The nitride interlayer employs a composite material approach using alternating layers of InGaN and GaN. This composite structure leverages the complementary properties of each material to optimize optical performance while maintaining a manageable structural complexity that can be fabricated using standard epitaxial processes.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Significantly improves light extraction efficiency and output power of nitride LEDs on patterned substrates by acting as a buffer layer and reducing internal reflections, leading to enhanced performance and expanded commercial applications.

Implementation Method 1

enhance light extraction efficiency and output power

Methodology Applied
Scientific EffectLight extraction: Refraction

Implementation Method 2

reducing internal reflections

Methodology Applied
Scientific EffectInternal reflections: Reflection

Implementation Method 3

transparent conducting oxide (TCO)

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 4

nitride based active region... including at least one quantum well structure

Methodology Applied
Scientific EffectLight emission: Electroluminescence

Data Source

PatentUS8592802B2(Al, In, Ga, B)N device structures on a patterned substrate
Publication Date: 2013.11.26 RGT UNIV OF CALIFORNIA
  • US8592802B2 patent drawing
  • US8592802B2 patent drawing
  • US8592802B2 patent drawing

AI summary

A nitride light emitting diode, on a patterned substrate, comprising a nitride interlayer having at least two periods of alternating layers of InxGa1-xN and InyGa1-yN where 0<x<1 and 0≦y<1, and a nitride based active region having at least one quantum well structure on the nitride interlayer.