Nitride Intermediate Region for Semiconductor Stability

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Solution Overview

Problem

Semiconductor devices face instability and fluctuation in characteristics due to damage during processing and the use of oxide gate insulating films, which lead to poor uniformity and desired characteristics not being easily obtained.

Innovation Solution

A semiconductor device configuration using a nitride intermediate region with Alx4Ga1-x4N and BN compounds, positioned between nitride semiconductor regions, functions as a gate insulating film, suppressing oxidization and leakage current, and maintaining chemical affinity with semiconductor regions to stabilize characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If oxide gate insulating films are used, then insulation is provided, but oxidization and leakage current occur leading to poor uniformity and unstable characteristics

Engineering Contradiction:
Improvecharacteristic stabilityVSAvoidoxidization and leakage current
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

A nitride intermediate region is introduced between the gate electrode and the nitride semiconductor region. This intermediate region acts as a mediator that prevents direct contact between the gate electrode and semiconductor, thereby suppressing oxidization of the semiconductor surface and reducing leakage current while maintaining electrical insulation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The gate insulating structure is formed as a composite of multiple layers including oxide gate insulating film and nitride intermediate region. This composite structure combines the high insulation properties of oxide materials with the protective and low-leakage properties of nitride materials, achieving both insulation and characteristic stability.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If processing is performed on nitride semiconductor regions, then device fabrication is enabled, but damage occurs during processing leading to instability

Engineering Contradiction:
Improvefabrication capabilityVSAvoidcharacteristic stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The nitride intermediate region is formed beforehand to serve as a protective cushion layer during subsequent processing steps. This intermediate region absorbs processing damage and prevents direct damage to the nitride semiconductor region, thereby maintaining device stability even after fabrication processes.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Manufacturing precision

If gate insulating films are nitrided, then surface properties change, but desired characteristics cannot be easily obtained

Engineering Contradiction:
Improvesurface film propertiesVSAvoiduniformity
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The nitride intermediate region serves as a dedicated nitrided layer that acts as an intermediary between the gate electrode and semiconductor. By concentrating the nitriding function in this intermediate region, the desired surface properties are achieved without compromising the uniformity and characteristics of the overall device structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The nitride intermediate region enhances the stability and uniformity of semiconductor device characteristics by preventing nitriding of gate insulating films and maintaining surface film properties, enabling a normally-off operation with reduced leakage current.

Implementation Method 1

functions as a gate insulating film, suppressing oxidization and leakage current

Methodology Applied
Scientific EffectOxidation suppression: Oxidation

Implementation Method 2

functions as a gate insulating film, suppressing oxidization and leakage current

Methodology Applied
Scientific EffectElectrical insulation: Electrical Resistance

Data Source

PatentUS10573735B2Semiconductor device
Publication Date: 2020.02.25 KK TOSHIBA
  • US10573735B2 patent drawing
  • US10573735B2 patent drawing

AI summary

According to one embodiment, a semiconductor device includes a first electrode, a second electrode, a third electrode, a first semiconductor region, a second semiconductor region, a third semiconductor region, and an intermediate region. A position of the first electrode is between a position of the second electrode and a position of the third electrode. The first semiconductor region is separated from the first, second, and third electrodes. The second semiconductor region is provided between the second electrode and the first semiconductor region. The third semiconductor region is provided between the third electrode and the first semiconductor region. The intermediate region includes at least one of a first compound or a second compound. At least a portion of the first electrode is positioned between the second and third semiconductor regions. The intermediate region includes a first partial region, a second partial region, and a third partial region.