Nitride LED Curved Electrode Current Crowding

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Solution Overview

Problem

Nitride-based semiconductor LEDs with a planar electrode structure experience non-uniform current flow and reduced light-emission efficiency due to current crowding and light reflection issues, leading to lower luminance compared to vertical structure LEDs.

Innovation Solution

The p-type connection electrodes are formed in a line shape with an inclination angle of less than 90 degrees relative to the transparent electrode, and a line-shaped groove is introduced to expose the top surface of the n-type nitride semiconductor layer, enhancing current distribution and light-emission efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the p-electrode and p-type connection electrode are formed along the outermost side of the transparent electrode, then the current flow is uniformly spread in the light-emission region, but current crowding occurs in the corner where the p-electrode and p-type connection electrode are joined, reducing reliability

Engineering Contradiction:
ImprovereliabilityVSAvoidcurrent crowding
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The p-type connection electrode is formed with a curved shape having a radius of curvature of 5-50 μm at the corner portion, replacing the conventional perpendicular bent shape. This curved configuration eliminates the sharp corner that causes current crowding, allowing uniform current distribution while maintaining reliability.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Illumination intensity

If large-sized nitride based semiconductor LEDs are manufactured to uniformly spread current, then high luminance is achieved, but the effective area for light emission is reduced due to non-uniform current flow in planar structure

Engineering Contradiction:
ImproveluminanceVSAvoideffective light-emission area
Core Design Contradiction:
Illumination intensityVSArea of stationary object

Solution Approach 1:

The curved p-type connection electrode eliminates current crowding at corners, enabling uniform current distribution across the entire light-emission region. This allows the effective light-emission area to be maximized while maintaining high luminance output.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Ease of manufacture

If the n-electrode is arranged horizontally on the emission structure in planar structure, then the device can be manufactured on insulating substrates, but light reflection occurs at the n-electrode surface, reducing luminance

Engineering Contradiction:
ImprovemanufacturabilityVSAvoidluminance
Core Design Contradiction:
Ease of manufactureVSIllumination intensity

Solution Approach 1:

The n-electrode surface is coated with a reflective film having high reflectivity in the blue wavelength range (400-480 nm). This reflective coating redirects light that would otherwise be absorbed or reflected in harmful directions back through the light-emission region, enhancing luminance while maintaining planar structure manufacturability.

Inventive Principle:
Principle #32Color changes

Data Source

PatentUS7531841B2Nitride-based semiconductor light emitting device
Publication Date: 2009.05.12 SAMSUNG ELECTRONICS CO LTD
  • US7531841B2 patent drawing
  • US7531841B2 patent drawing
  • US7531841B2 patent drawing

AI summary

A nitride-based semiconductor LED comprises a substrate; an n-type nitride semiconductor layer formed on the substrate; an active layer formed on a predetermined region of the n-type nitride semiconductor layer; a p-type nitride semiconductor layer formed on the active layer; a transparent electrode formed on the p-type nitride semiconductor layer; a p-type electrode pad formed on the transparent electrode; a pair of p-type connection electrodes formed in a line extending from the p-type electrode pad so as to have an inclination angle of less than 90 degrees with respect to one side of the transparent electrode adjacent to the p-type electrode pad; a pair of p-electrodes extending from both ends of the p-type connection electrodes in the direction of the n-type electrode pad, the p-electrode being formed in parallel to one side of the adjacent transparent electrode; and an n-type electrode pad formed on the n-type nitride semiconductor layer, on which the active layer is not formed, such that the n-type electrode pad faces the p-type electrode pad.