Nitride Semiconductor Device With Drift Layer Groove For Avalanche Energy Management

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Solution Overview

Problem

Conventional semiconductor devices with nitride semiconductors have a low avalanche energy capacity due to electric field concentration at the gate groove, leading to premature transistor failure when switching off with inductive loads.

Innovation Solution

The semiconductor device design includes a substrate with a groove in the drift layer, an underlayer, an electron transit layer, an electron supply layer, and a channel layer configuration that reduces electric field concentration by altering the distance from the gate electrode to the substrate, allowing avalanche current to flow through a p-n junction rather than a two-dimensional electron gas layer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the distance from the gate groove to the substrate is shortened, then the manufacturing process is simplified, but electric field concentration increases causing premature transistor failure

Engineering Contradiction:
Improvefabrication simplicityVSAvoidtransistor durability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent segments the electric field management function by creating two separate groove structures: the gate groove for pinch-off control and a separate groove in the drift layer for avalanche energy management. This segmentation allows each structure to be optimized independently - the gate groove can be formed to standard specifications while the drift layer groove provides additional electric field control to prevent concentration-related failures.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The groove formed in the drift layer acts as an intermediary structure that mediates between the gate groove and the substrate. It provides an intermediate region that modifies the electric field distribution, preventing direct concentration at the gate groove while still allowing the overall compact structure to be maintained for manufacturing efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If avalanche current passes through the two-dimensional electron gas layer, then the transistor structure is simple, but energy density increases causing local temperature elevation and fracture

Engineering Contradiction:
Improvestructure simplicityVSAvoidlocal temperature elevation
Core Design Contradiction:
Device complexityVSTemperature

Solution Approach 1:

The patent changes the physical parameters of the drift layer by forming a groove that modifies the current path and electric field distribution during avalanche breakdown. This parameter change redirects the avalanche current away from the two-dimensional electron gas layer, reducing the energy density and heat generation in that region while maintaining the overall structural simplicity of the device.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the avalanche energy capacity and breakdown voltage of the semiconductor device, reducing energy density and preventing transistor failure during energy consumption from inductive loads.

Implementation Method 1

an avalanche current passes from drain electrode D to source electrode S through channel layer 122

Methodology Applied
Scientific EffectAvalanche breakdown: Avalanche Breakdown

Implementation Method 2

Channel layer 122 forms a two-dimensional electron gas layer generated at an interface between an AlGaN layer and a GaN layer

Methodology Applied
Scientific EffectTwo-dimensional electron gas formation:

Implementation Method 3

electric field concentration occurs to the gate groove and, in particular, an end portion of the gate groove

Methodology Applied
Scientific EffectElectric field concentration: Electric Field

Data Source

PatentUS10529843B2Semiconductor device
Publication Date: 2020.01.07 PANASONIC HOLDINGS CORP
  • US10529843B2 patent drawing
  • US10529843B2 patent drawing
  • US10529843B2 patent drawing

AI summary

A semiconductor device includes: a substrate; a drift layer which is disposed on the substrate and has a groove; an underlayer which is disposed above the drift layer; a first opening which penetrates the underlayer to reach the drift layer; an electron transit layer and an electron supply layer which are disposed to cover the first opening; a second opening which penetrates the electron supply layer and the electron transit layer to reach the underlayer; a gate electrode which is disposed above the electron supply layer at a position corresponding to a position of the first opening; a source electrode which is disposed to cover the second opening and in contact with the underlayer; and a drain electrode which is disposed on a backside surface of the substrate. A bottom surface of the groove is closer to the substrate than a bottom surface of the first opening.