Nitride Semiconductor Light Emitting Element Electrode Structure

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Nitride semiconductor light emitting elements face light leakage issues from regions without electrodes, leading to reduced emission output and increased power consumption, and existing manufacturing processes are complex.

Innovation Solution

A nitride semiconductor light emitting element with a laminated electrode structure that includes a conductive region and an insulated region, where the insulated region is formed by oxidizing a metal layer, preventing light leakage and allowing for efficient reflection, and a method for manufacturing this element that involves forming a laminate of semiconductor layers and patterning metal layers to create the insulated region.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If highly reflective material is used for electrodes to improve light reflection efficiency, then light emission brightness is improved, but light leakage from non-electrode regions increases and power consumption increases

Engineering Contradiction:
Improvelight emission brightnessVSAvoidlight leakage loss
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The patent applies local quality by creating different functional regions within the electrode structure: a reflective region with highly reflective material for light reflection, and an insulating region with oxide material for light blocking. This local differentiation allows each region to perform its specific function optimally, preventing light leakage while maintaining reflection efficiency.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The electrode is segmented into multiple functional zones: the reflective region, the insulating region, and the light blocking layer. This segmentation allows independent optimization of each region's properties to address both light reflection and light leakage prevention requirements.

Inventive Principle:
Principle #1Segmentation

2Reliability

If metal film is formed to cover highly reflective material to prevent migration, then electrode reliability is improved, but light reflection efficiency decreases due to reduced reflective surface area

Engineering Contradiction:
Improveelectrode reliabilityVSAvoidlight reflection efficiency
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

The light blocking layer is applied selectively only in the insulating region where migration prevention is needed, rather than covering the entire electrode surface. This localized approach maintains the reflective properties of the reflective region while providing migration prevention where required.

Inventive Principle:
Principle #3Local quality

3Loss of energy

If complicated manufacturing process is used to form oxide region and metal region separately, then light leakage prevention is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvelight leakage preventionVSAvoidmanufacturing process complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent combines the formation of the insulating region and the light blocking layer into a single integrated structure. The oxide layer serves dual purposes as both the insulating region for light blocking and the base for the light blocking layer, simplifying the manufacturing process while maintaining effective light leakage prevention.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents light leakage, reduces power consumption, and enhances emission efficiency while simplifying the manufacturing process.

Implementation Method 1

an insulated region formed by oxidizing a metal layer

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentEP2541626B1Nitride semiconductor light emitting element and method for manufacturing same
Publication Date: 2019.07.03 NICHIA CORP
  • EP2541626B1 patent drawingFigure 1
  • EP2541626B1 patent drawingFigure 2
  • EP2541626B1 patent drawingFigure 3

AI summary

A nitride semiconductor light emitting element has; a laminate of a first conduction type semiconductor layer, a light emitting layer and a second conduction type semiconductor layer of a different conduction type from that of the first conduction type semiconductor layer; and electrodes with a laminate structure formed on the first conduction type semiconductor layer, the electrodes including a conductive region of a first layer which has the conductive region and an insulated region.