Nitride Semiconductor Light-Emitting Element With Graded Al Composition

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Solution Overview

Problem

Current nitride semiconductor light-emitting elements face challenges in achieving improved characteristics due to heat treatment steps that disrupt the distribution of p-type impurities, leading to inefficiencies in luminous efficiency and energy consumption.

Innovation Solution

A nitride semiconductor light-emitting element is designed with a specific layered structure, including multiple p-type nitride semiconductor layers with controlled Al composition and impurity concentrations, and a multiple quantum well structure, optimized through vapor-phase growth techniques to maintain impurity distribution and enhance luminous efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If heat treatment steps are performed to improve electrode contact and activate p-type doping, then electrode characteristics and p-type control are improved, but the distribution of p-type impurity becomes disturbed and luminous efficiency deteriorates

Engineering Contradiction:
Improveelectrode contact characteristicsVSAvoidluminous efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The p-type nitride semiconductor layer is divided into multiple sub-layers with different Al compositions (first sub-layer with higher Al, second sub-layer with lower Al). This segmentation allows the higher Al-content layer to provide better hole injection and electrode contact, while the lower Al-content layer maintains better impurity distribution and reduces thermal damage during heat treatment, thus resolving the contradiction between electrode characteristics and luminous efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the p-type nitride semiconductor layer are given different Al compositions to optimize local functions. The first sub-layer near the electrode interface has higher Al content for improved contact characteristics, while the second sub-layer has lower Al content to preserve impurity distribution and reduce thermal diffusion effects during heat treatment, thereby balancing electrode performance and luminous efficiency.

Inventive Principle:
Principle #3Local quality

2Reliability

If Al composition in p-type nitride semiconductor layer is increased to improve hole injection efficiency, then hole injection efficiency is improved, but band gap increases and luminous efficiency deteriorates

Engineering Contradiction:
Improvehole injection efficiencyVSAvoidluminous efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The p-type nitride semiconductor layer is segmented into sub-layers with graded Al compositions. The first sub-layer has higher Al content (0.05-0.20) to enhance hole injection efficiency at the electrode interface, while the second sub-layer has lower Al content (0.01-0.05) to maintain smaller band gap and better luminous efficiency, thus resolving the contradiction between hole injection and luminous efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different Al compositions are assigned to different sub-layers based on their functional requirements. The first sub-layer near the electrode benefits from higher Al content for improved hole injection, while the second sub-layer maintains lower Al content for optimal light emission efficiency, achieving local optimization of both parameters.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in a nitride semiconductor light-emitting element with improved luminous efficiency and electrostatic discharge threshold, effectively addressing the inefficiencies and environmental concerns by maintaining p-type impurity distribution and enhancing hole injection efficiency.

Implementation Method 1

The principle of light emission in the nitride semiconductor light-emitting element resides in recombination of holes and electrons

Methodology Applied
Scientific EffectLight emission through carrier recombination: Electroluminescence

Implementation Method 2

a first p-type nitride semiconductor layer, a second p-type nitride semiconductor layer and a third p-type nitride semiconductor layer which are different from each other in Al composition and p-type impurity concentration are sequentially vapor-phase-grown on the nitride semiconductor active layer

Methodology Applied
Scientific EffectVapor-phase growth: Chemical Vapour Deposition

Data Source

PatentEP2538459B1Nitride semiconductor light-emitting element and method for producing same
Publication Date: 2019.09.25 SHARP KK
  • EP2538459B1 patent drawingFigure 1~2
  • EP2538459B1 patent drawingFigure 3
  • EP2538459B1 patent drawingFigure 4~5

AI summary

Disclosed is a nitride semiconductor light-emitting element (100) comprising a p-type nitride semiconductor layer 1 (108), a p-type nitride semiconductor layer 2 (109), and a p-type nitride semiconductor layer 3 (110) placed in order above a nitride semiconductor active layer (107), wherein the p-type nitride semiconductor layer 1 (108) and p-type nitride semiconductor layer 2 (109) each contain Al, the average Al composition of the p-type nitride semiconductor layer 1 (108) is equivalent to the average Al composition of the p-type nitride semiconductor layer 2 (109), the p-type nitride semiconductor layer 3 (110) has a smaller band gap than the p-type nitride semiconductor layer 2 (109), the p-type impurity concentration of the p-type nitride semiconductor layer 2 (109) and the p-type impurity concentration of the p-type nitride semiconductor layer 3 (110) are both lower than the p-type impurity concentration of the p-type nitride semiconductor layer 1 (108), and a method for producing same.