Nitride Semiconductor Device With P-Type Control Layer

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Solution Overview

Problem

Conventional nitride semiconductor devices based on GaN face challenges in achieving normally-OFF operation characteristics due to high carrier concentrations generated by spontaneous and piezoelectric polarization, leading to difficulties in increasing drain operation current and switching speed.

Innovation Solution

A nitride semiconductor device structure is implemented with a semiconductor layer having a potential barrier in the valence band under the channel region, including a control layer with p-type conductivity and a fourth semiconductor layer with aluminum content between 0.03 to 0.1, which injects holes to increase electron concentration and enhance operation current.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional heterojunction structure with undoped AlGaN and GaN layers is used, then the device exhibits normally-ON characteristics due to high carrier concentration from polarization, but it is difficult to achieve normally-OFF operation characteristics

Engineering Contradiction:
Improveoperation characteristicsVSAvoidnormally-OFF operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent changes the doping parameter of the AlGaN layer from undoped to p-type doped, which fundamentally alters the carrier concentration and enables normally-OFF operation. The p-type doping introduces holes that compensate for the polarization-induced electrons, allowing the device to turn off when no gate voltage is applied.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces a p-type AlGaN layer as an intermediary between the source and the channel region. This intermediate layer acts as a hole source that modulates the carrier concentration in the channel, enabling control over the normally-OFF operation characteristics.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the Al content in the AlGaN layer is reduced to decrease sheet carrier concentration, then normally-OFF characteristics improve, but the potential barrier in the gate decreases and leakage current increases

Engineering Contradiction:
Improvenormally-OFF characteristicsVSAvoidleakage current
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent optimizes the Al content parameter to a specific range (0.03 to 0.1) that balances two competing requirements: low enough to reduce sheet carrier concentration for normally-OFF operation, but high enough to maintain sufficient potential barrier and suppress leakage current.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies p-type doping specifically in the AlGaN layer adjacent to the channel region, creating a localized hole source that compensates for polarization-induced electrons without affecting the overall Al content of the barrier layer, thus maintaining both normally-OFF characteristics and low leakage current.

Inventive Principle:
Principle #3Local quality

3Productivity

If a p-type control layer is added to enable normally-OFF operation, then operation current and switching speed can be increased, but the device structure becomes more complex

Engineering Contradiction:
Improveoperation current and switching speedVSAvoidstructure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The p-type AlGaN layer serves multiple functions simultaneously: it acts as a hole source for normally-OFF operation, provides carrier concentration modulation for current control, and contributes to the overall device performance. This multi-functionality reduces the need for additional separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines the barrier layer and the control layer into a single p-type doped AlGaN layer, merging the functions of carrier confinement and hole injection into one structure, thereby reducing device complexity while maintaining enhanced performance.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This structure effectively increases operation current and switching speed by facilitating hole injection and electron generation in the channel region, enabling a normally-OFF nitride semiconductor device with improved performance.

Implementation Method 1

a fourth semiconductor layer formed on a surface of the first semiconductor layer opposite to the principal surface, having a potential barrier in a valence band with respect to the first nitride semiconductor

Methodology Applied
Scientific EffectPotential barrier: Potential Well

Implementation Method 2

control layer selectively formed on, or above, an upper portion of the second semiconductor layer and made of third nitride semiconductor having a p-type conductivity

Methodology Applied
Scientific EffectHole injection: Holes

Implementation Method 3

A two-dimensional electron gas layer at a concentration of approximately 1×1013 cm−2 is formed in the heterojunction between the undoped GaN layer 702 and the undoped Al0.25Ga0.75N layer 703 by spontaneous polarization and piezoelectric polarization

Methodology Applied
Scientific EffectSpontaneous polarization: Polarisation

Implementation Method 4

A two-dimensional electron gas layer at a concentration of approximately 1×1013 cm−2 is formed in the heterojunction between the undoped GaN layer 702 and the undoped Al0.25Ga0.75N layer 703 by spontaneous polarization and piezoelectric polarization

Methodology Applied
Scientific EffectPiezoelectric polarization: Piezoelectric Effect

Data Source

PatentUS7825434B2Nitride semiconductor device
Publication Date: 2010.11.02 PANASONIC HOLDINGS CORP
  • US7825434B2 patent drawing
  • US7825434B2 patent drawing
  • US7825434B2 patent drawing

AI summary

A nitride semiconductor device includes: a first semiconductor layer made of first nitride semiconductor; a second semiconductor layer formed on a principal surface of the first semiconductor layer and made of second nitride semiconductor having a bandgap wider than that of the first nitride semiconductor; a control layer selectively formed on, or above, an upper portion of the second semiconductor layer and made of third nitride semiconductor having a p-type conductivity; source and drain electrodes formed on the second semiconductor layer at respective sides of the control layer; a gate electrode formed on the control layer; and a fourth semiconductor layer formed on a surface of the first semiconductor layer opposite to the principal surface, having a potential barrier in a valence band with respect to the first nitride semiconductor and made of fourth nitride semiconductor containing aluminum.