Nitride Semiconductor Light Emitting Device With V-Shaped Pits

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Solution Overview

Problem

Current semiconductor light emitting devices face challenges in achieving high light emission efficiency and light emission amounts, particularly due to dislocations and leakage current issues in nitride semiconductor materials.

Innovation Solution

A nitride semiconductor light emitting device structure is developed, featuring a first conductivity-type nitride semiconductor layer, a first superlattice layer, a pit forming layer with V-shaped pits, a second superlattice layer maintaining the pit shape, an active layer, and a second conductivity-type nitride semiconductor layer filling the pits, which helps in stress relief and current spreading by introducing a first superlattice layer and limiting the number of stacked layers in the second superlattice layer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional nitride semiconductor light emitting device structure is used, then the device is simple to manufacture, but the light emission efficiency and light emission amounts are insufficient due to dislocations and leakage current issues

Engineering Contradiction:
Improvelight emission efficiencyVSAvoiddevice structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The device is divided into multiple functional layers including a first superlattice layer, a pit forming layer with V-shaped pits, a second superlattice layer, and an active layer. Each layer serves a specific function: the superlattice layers manage dislocations, the V-shaped pits reduce leakage current, and the active layer generates light. This segmentation allows each component to address specific issues independently, improving overall light emission efficiency while maintaining manageable complexity through functional specialization.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The pit forming layer introduces V-shaped pits with specific local geometric features that create favorable electric field distributions in localized regions. These V-shaped pits have different properties from the surrounding planar regions, creating local quality variations that redirect leakage current and reduce carrier loss. The local geometric modification addresses leakage current issues without requiring complete structural redesign of the entire device.

Inventive Principle:
Principle #3Local quality

2Reliability

If the pit forming layer has deep V-shaped pits to reduce leakage current, then leakage current is reduced, but the manufacturing precision requirements increase

Engineering Contradiction:
Improveleakage current reductionVSAvoidV-shaped pit formation precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The V-shaped pits are formed through self-organized processes during the growth of the pit forming layer, rather than requiring precise external patterning. The growth conditions and material properties naturally lead to the formation of V-shaped pits with appropriate dimensions and orientations. This self-service approach reduces the need for high-precision external manufacturing processes while still achieving the desired leakage current reduction effect.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The depth, width, and angle of the V-shaped pits are controlled by adjusting growth parameters such as temperature, pressure, and precursor flow rates during the formation process. By changing these parameters, the pit dimensions can be optimized to achieve effective leakage current reduction without requiring extremely tight tolerances. The parameter changes allow flexible control over pit geometry to balance performance and manufacturability.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If multiple superlattice layers are stacked to address dislocation issues, then dislocation-related problems are reduced, but the device complexity and number of stacked layers increase

Engineering Contradiction:
Improvedislocation managementVSAvoidnumber of stacked layers
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The dislocation management function is segmented into two distinct superlattice layers positioned at different locations within the device structure. The first superlattice layer is located below the active layer to handle dislocations originating from the substrate, while the second superlattice layer is positioned above the active layer to manage dislocations propagating upward. This segmentation allows each superlattice layer to focus on specific dislocation sources, improving effectiveness while maintaining a reasonable total layer count through targeted placement.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances light emission efficiency and reduces operating voltage, improving electrical properties and light emission amounts by effectively addressing dislocation-related issues and leakage current problems.

Implementation Method 1

a first superlattice layer disposed on the first conductivity-type nitride semiconductor layer, a pit forming layer disposed on the first superlattice layer and having a plurality of V-shaped pits

Methodology Applied
Scientific EffectStress relaxation: Stress Relaxation

Implementation Method 2

Semiconductor light emitting devices are devices generating light within a specific wavelength band using electron-hole combination

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS9112105B1Nitride semiconductor light emitting device
Publication Date: 2015.08.18 SAMSUNG ELECTRONICS CO LTD
  • US9112105B1 patent drawing
  • US9112105B1 patent drawing
  • US9112105B1 patent drawing

AI summary

The nitride semiconductor light emitting device includes a first conductivity-type nitride semiconductor layer, a first superlattice layer disposed on the first conductivity-type nitride semiconductor layer, a pit forming layer disposed on the first superlattice layer and having a plurality of V-shaped pits, a second superlattice layer, an active layer, and a second conductivity-type nitride semiconductor layer disposed on the active layer and filling the V-shaped pits. The second superlattice layer is disposed on the pit forming layer and has windings that have the same shape as a shape of windings generated by the V-shaped pits. The active layer is disposed on the second superlattice layer and has windings that have the same shape as the shape of the windings generated by the V-shaped pits.