Nitride Semiconductor Substrate Curved (0001) Plane

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Solution Overview

Problem

Nitride semiconductor substrates with curved (0001) planes often exhibit wide off-angle distributions, leading to deteriorated surface morphology and uneven light emission in semiconductor devices, particularly affecting Schottky barrier diodes and light emitting devices.

Innovation Solution

A nitride semiconductor substrate with a (0001) plane curved in a concave spherical shape, where the radius of curvature and off-angle distribution are selectively controlled by varying the curvature in different directions, allowing for a larger radius of curvature and narrower off-angle distribution, thereby improving surface morphology and light emission consistency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the (0001) plane is curved in a concave spherical shape with a small radius of curvature, then the substrate can be manufactured, but the off-angle distribution becomes wide causing surface morphology deterioration

Engineering Contradiction:
Improvesurface morphologyVSAvoidoff-angle distribution
Core Design Contradiction:
Manufacturing precisionVSShape

Solution Approach 1:

The invention applies controlled spherical curvature to the (0001) plane of the nitride semiconductor substrate. By precisely controlling the radius of curvature to be 10 m or more, the substrate maintains a concave spherical shape that narrows the off-angle distribution and prevents surface morphology deterioration while remaining manufacturable.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The invention changes the curvature parameter of the (0001) plane from a conventional small radius to a large radius of 10 m or more. This parameter change directly narrows the off-angle distribution and improves surface morphology, resolving the contradiction between manufacturability and precision.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the radius of curvature of the (0001) plane is small, then the substrate structure is compact, but the off-angle distribution widens causing uneven light emission

Engineering Contradiction:
Improvelight emission uniformityVSAvoidradius of curvature
Core Design Contradiction:
ReliabilityVSShape

Solution Approach 1:

The invention utilizes a concave spherical shape with a large radius of curvature (10 m or more) for the (0001) plane. This spherical geometry with controlled radius narrows the off-angle distribution across the substrate surface, ensuring uniform light emission and improving device reliability.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The invention changes the radius of curvature parameter from a small value to 10 m or more. This parameter modification directly addresses the off-angle distribution issue and ensures uniform light emission characteristics while maintaining the necessary substrate structure.

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If the off-angle distribution is wide, then various crystal orientations are present, but surface morphology and light emission properties deteriorate

Engineering Contradiction:
Improvesurface morphologyVSAvoidcrystal orientation distribution
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The invention changes the curvature radius parameter to 10 m or more, which narrows the off-angle distribution and ensures uniform crystal orientation across the substrate. This parameter change improves surface morphology while maintaining adequate crystal orientation consistency for device performance.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10978296B2Nitride semiconductor substrate, semiconductor laminate, laminated structure, method for manufacturing nitride semiconductor substrate and method for manufacturing semiconductor laminate
Publication Date: 2021.04.13 SUMITOMO CHEM CO LTD
  • US10978296B2 patent drawing
  • US10978296B2 patent drawing
  • US10978296B2 patent drawing

AI summary

To provide a technique of increasing a radius of curvature of (0001) plane, and narrowing an off-angle distribution, there is provided a nitride semiconductor substrate containing a group III nitride semiconductor crystal and having a main surface in which a nearest low index crystal plane is (0001) plane, wherein (0001) plane in one of a direction along <1-100> axis and a direction along <11-20> axis orthogonal to the <1-100> axis, is curved in a concave spherical shape with respect to the main surface, and a radius of curvature of the (0001) plane in one of the direction along the <1-100> axis and the direction along the <11-20> axis orthogonal to the <1-100> axis is different from a radius of curvature of at least a part of the (0001) plane in the other direction.