Nitridoberyllosilicate Phosphor Composition for Stable Narrow-Band Green LEDs

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Solution Overview

Problem

Existing phosphors used in phosphor-converted LEDs (pcLEDs) face issues such as low blue light absorption, concentration quenching, and reliability problems, particularly with Eu-doped beta-SiAlON and SrSi2O2N2:Eu, which have limited photothermal stability and emission in the dark green spectral range.

Innovation Solution

Development of nitridosilicate phosphors with a formula AE1-x-y-uA y+uBe1-y-z-vB y+z+vSi1-zAlzO1-vN2+v:Eux,Ceu, which exhibit improved chemical stability, photostability, and narrow band green light emission, characterized by a full width at half maximum (FWHM) of less than 55 nm, achieved through doping with B, Al, and monovalent alkaline atoms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If Eu concentration is increased to improve green light emission intensity, then emission intensity improves, but concentration quenching occurs reducing reliability

Engineering Contradiction:
Improvegreen light emission intensityVSAvoidemission reliability
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The patent changes the chemical composition parameters of the host lattice by incorporating B, Al, and monovalent alkaline atoms in specific ratios. This modifies the crystal field environment around Eu ions, allowing higher Eu concentrations to be incorporated without concentration quenching, thus resolving the contradiction between emission intensity and reliability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite phosphor material with multiple elements (B, Al, monovalent alkaline atoms, Eu) combined in a specific formula. This composite structure provides both the necessary green emission intensity and improved stability against concentration quenching, simultaneously achieving high intensity and reliability

Inventive Principle:
Principle #40Composite materials

2Use of energy by moving object

If phosphor layer thickness is increased to improve light absorption, then absorption efficiency improves, but emission intensity deteriorates due to reabsorption and quenching

Engineering Contradiction:
Improveblue light absorption efficiencyVSAvoidgreen light emission intensity
Core Design Contradiction:
Use of energy by moving objectVSIllumination intensity

Solution Approach 1:

The patent modifies the optical properties of the phosphor material by changing its chemical composition. The incorporated B, Al, and monovalent alkaline atoms alter the absorption and emission characteristics, improving blue light absorption while maintaining high green emission intensity even at optimal thicknesses, thus resolving the contradiction between absorption efficiency and emission intensity

Inventive Principle:
Principle #35Parameter changes

3Illumination intensity

If conventional phosphors are used to achieve green emission, then green light output is obtained, but photothermal stability and reliability are insufficient

Engineering Contradiction:
Improvegreen light outputVSAvoidphotothermal stability
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The patent develops a composite phosphor material with a specific multi-element composition including B, Al, monovalent alkaline atoms, and Eu. This composite structure provides both the required green light output and significantly improved photothermal stability and reliability compared to conventional single-element phosphors

Inventive Principle:
Principle #40Composite materials

4Manufacturing precision

If narrow band green phosphors are used to improve color gamut, then color rendering improves, but blue light absorption and reliability are insufficient

Engineering Contradiction:
Improvecolor gamutVSAvoidblue light absorption capability
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent optimizes the chemical composition parameters of the phosphor material to achieve a balance between narrow emission band (for color gamut) and strong blue light absorption (for reliability). The specific incorporation of B, Al, and monovalent alkaline atoms creates a material that simultaneously achieves both requirements

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The nitridosilicate phosphors provide enhanced blue light absorption and improved photostability, enabling the production of narrow band green light with better reliability and color rendering properties, suitable for displays and adaptive illumination systems.

Implementation Method 1

nitridosilicate phosphors with a formula AE1-x-y-uA y+uBe1-y-z-vB y+z+vSi1-zAlzO1-vN2+v:Eux,Ceu, which exhibit improved chemical stability, photostability, and narrow band green light emission

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 2

the fraction of the light emitted by the LED that is absorbed by the phosphors depends on the amount of phosphor material in the optical path of the light emitted by the LED

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Data Source

PatentEP4444820B1Nitridobsilicate phosphors
Publication Date: 2026.02.25 LUMILEDS LLC
  • EP4444820B1 patent drawingFigure 1~2B
  • EP4444820B1 patent drawingFigure 3A~3B
  • EP4444820B1 patent drawingFigure 4A~4B

AI summary

A family of optionally substituted oxonitridoberyllosilicate photoluminescent compositions (i.e., phosphors) is characterized by the formula AE1-x-y-uAy+uBe1-y-z-vBy+z+vSi1-zAlzO1-vN2+v:Eux,Ceu, where AE = Ba, Sr, Ca, Mg; A = Li, Na, K, Rb; 0 ≤ x ≤ 0.1; 0 ≤ u ≤ 0.1; 0 < (x + u); 0 ≤ y ≤ 1; 0 ≤ z ≤ 1; (y + z + v) ≤ 1; and (x + y + u) ≤ 1. These phosphors may be used in phosphor converted LEDs which may be advantageously employed in illumination and display applications, for example.