Nitrile Removal Adsorbent Regeneration Using Hot Liquid Effluent

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Solution Overview

Problem

Conventional nitrile removal processes in refineries rely on a C4/C5 vaporized regenerant stream, which may not be readily available and can be costly, necessitating the development of efficient regeneration methods that utilize readily available streams.

Innovation Solution

A process utilizing a hot liquid stream, such as a portion of the oligomerized or hydrotreated effluent, to regenerate adsorbents in the nitrile removal zone, eliminating the need for a C4/C5 vaporized regenerant stream and leveraging readily available resources.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a C4/C5 vaporized regenerant stream is used to regenerate adsorbents in a nitrile removal zone, then effective nitrile removal is achieved, but the process becomes costly and complex due to the need for external regenerant production and vaporization infrastructure

Engineering Contradiction:
Improvenitrile removal effectivenessVSAvoidregenerant stream infrastructure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system uses a portion of its own effluent stream (which is already hot and liquid) to regenerate the adsorbent, eliminating the need for external C4/C5 regenerant production and vaporization infrastructure. The effluent serves dual purposes: as product stream and as regenerant

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention changes the physical state parameter of the regenerant from vapor (conventional C4/C5 vaporized stream) to liquid (effluent stream), and changes the temperature source from external generation to utilization of process effluent heat, thereby simplifying the infrastructure

Inventive Principle:
Principle #35Parameter changes

2Reliability

If an externally produced C4/C5 regenerant stream is used, then nitrile removal effectiveness is maintained, but operational costs increase significantly

Engineering Contradiction:
Improvenitrile removal effectivenessVSAvoidoperational cost
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The system regenerates its own adsorbent using its own effluent stream, eliminating the need to purchase or produce external C4/C5 regenerant, thereby reducing operational costs

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The effluent stream serves multiple functions: it is the product stream from the nitrile removal zone and simultaneously serves as the regenerant stream for adsorbent regeneration, maximizing resource utilization

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If a C4/C5 vaporized regenerant stream is used, then adsorbent regeneration is effective, but the process requires infrastructure that may not be readily available in most refineries

Engineering Contradiction:
Improveadsorbent regeneration effectivenessVSAvoidrefinery compatibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The invention changes the regenerant from vapor phase (requiring vaporization infrastructure) to liquid phase (using effluent directly), making the process adaptable to refineries without specialized C4/C5 vaporization units

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The effluent stream, which is a common output from nitrile removal zones in refineries, is repurposed as the regenerant, making the system adaptable to existing refinery infrastructure without requiring additional specialized equipment

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for efficient regeneration of nitrile removal zones using readily available hot liquid streams, reducing operational costs and eliminating the need for costly external regenerant streams, while maintaining effective nitrile removal and separation of contaminants.

Implementation Method 1

adsorbing nitriles from a feed stream in a nitrile removal zone having an adsorbent configured to selectively adsorb nitriles from the feed stream

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

desorbing the nitriles from the nitrile removal zone with a regenerant stream comprising a hot liquid to provide a spent regenerant stream

Methodology Applied
Scientific EffectDesorption: Desorption

Data Source

PatentUS10563137B2Processes for removing nitriles from a feed to an oligomerization zone
Publication Date: 2020.02.18 UOP LLC
  • US10563137B2 patent drawing

AI summary

Processes for regenerating adsorbent in a nitrile removal zone. The regenerant comprises a stream of hot liquid that may comprise a portion of the oligomerized effluent or a portion of a hydrotreated effluent. A spent regenerant comprising the desorbed nitriles may be processed along with the oligomerized effluent with existing separation equipment.