Electrolyte Additives for Cobalt-Free Lithium Cathode Stability

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Solution Overview

Problem

Rechargeable lithium batteries using cobalt-free lithium nickel manganese-based oxide positive electrodes face issues with transition metal elution and structural collapse under high-voltage and high-temperature conditions, leading to capacity reduction, increased battery resistance, and deteriorated cycle-life and output characteristics.

Innovation Solution

A rechargeable lithium battery design incorporating a positive electrode with cobalt-free lithium nickel manganese-based oxide and an electrolyte containing specific additives such as nitrile groups and cyclic phosphazene, which stabilizes the electrode structure and reduces metal elution, thereby enhancing high-voltage and high-temperature performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If cobalt-free lithium nickel manganese-based oxide is used as positive electrode active material to achieve high energy density and economical cost, then energy density and cost-effectiveness are improved, but transition metal elution occurs under high-voltage conditions causing structural collapse, capacity reduction, and gas generation

Engineering Contradiction:
Improveenergy densityVSAvoidstructural stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent introduces a coating layer comprising aluminum oxide (Al2O3) and/or aluminum hydroxide (Al(OH)3) as an intermediary protective barrier between the cobalt-free lithium nickel manganese-based oxide positive electrode and the electrolyte. This coating layer prevents direct contact and chemical reactions, thereby suppressing transition metal elution while maintaining high energy density performance

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs a composite structure where the positive electrode consists of cobalt-free lithium nickel manganese-based oxide combined with aluminum-based coating materials (Al2O3 and/or Al(OH)3). This composite material approach provides both high capacity from the nickel manganese oxide and structural stability from the aluminum-based coating, resolving the contradiction between energy density and reliability

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If high-voltage operation is implemented to increase energy density, then energy density is improved, but electrolyte oxidation occurs leading to performance deterioration of positive electrode

Engineering Contradiction:
Improveenergy densityVSAvoidelectrolyte oxidation
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The aluminum oxide and aluminum hydroxide coating layer acts as a protective intermediary that prevents direct contact between the positive electrode and electrolyte under high-voltage conditions. This barrier suppresses electrolyte oxidation reactions while allowing the battery to operate at high voltages for increased energy density

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The aluminum-based coating layer creates an inert protective environment around the positive electrode, preventing oxidative reactions between the electrolyte and electrode materials under high-voltage operation. This inert barrier maintains electrode performance stability

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

3Power

If high-temperature operation occurs, then battery power output may be improved, but transition metal elution is aggravated causing side reactions, increased resistance, and deteriorated cycle-life

Engineering Contradiction:
Improvepower outputVSAvoidcycle-life
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The aluminum oxide and aluminum hydroxide coating layer serves as a thermally stable intermediary barrier that prevents transition metal elution even under high-temperature conditions. This protective layer maintains its integrity at elevated temperatures, preventing side reactions and preserving cycle-life while allowing high power output operation

Inventive Principle:
Principle #24Intermediary (Mediator)

4Reliability

If positive electrode structure is stabilized to prevent transition metal elution, then reliability is improved, but device complexity increases due to additional coating materials and processes

Engineering Contradiction:
Improvestructural stabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent optimizes the coating layer parameters by limiting aluminum oxide and aluminum hydroxide content to specific ranges (0.1-5 wt% each based on positive electrode active material weight). This parameter optimization provides sufficient protective function while minimizing the impact on manufacturing complexity and maintaining cost-effectiveness

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies the aluminum-based coating selectively to the positive electrode surface where transition metal elution occurs, rather than throughout the entire battery structure. This localized approach provides targeted protection against elution while minimizing additional complexity in other battery components

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively suppresses structural collapse and side reactions, improving battery stability, cycle-life, and reducing gas generation, allowing the battery to operate reliably at high voltages and temperatures.

Implementation Method 1

the additive includes at least one of the first compound and the second compound... the first compound is a substituted or unsubstituted C1 to C20 alkyl group including at least one nitrile group... the second compound is a cyclic phosphazene

Methodology Applied
Scientific EffectFilm formation:

Implementation Method 2

an electrolyte including a non-aqueous organic solvent, a lithium salt, and an additive

Methodology Applied
Scientific EffectIon transport:

Data Source

PatentUS20240363899A1Rechargeable lithium battery
Publication Date: 2024.10.31 SAMSUNG SDI CO LTD
  • US20240363899A1 patent drawing
  • US20240363899A1 patent drawing
  • US20240363899A1 patent drawing

AI summary

Provided is a rechargeable lithium battery including an electrolyte including a non-aqueous organic solvent, a lithium salt, and an additive; a positive electrode including a positive electrode active material; and a negative electrode including a negative electrode active material, wherein the additive includes at least one of the first compound and the second compound, the first compound is a substituted or unsubstituted C1 to C20 alkyl group including at least one nitrile group, a substituted or unsubstituted C2 to C20 alkenyl group including at least one nitrile group, a substituted or unsubstituted C2 to C20 alkynyl group including at least one nitrile group, a substituted or unsubstituted C1 to C20 alkoxy group including at least one nitrile group, a substituted or unsubstituted C6 to C20 aryl group including at least one nitrile group, or a combination of thereof, the second compound is cyclic phosphazene, and the positive electrode active material includes cobalt-free lithium nickel manganese-based oxide.