Nitrite-Catalyzed Esterification of Carboxylic Acids

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Solution Overview

Problem

Current methods for synthesizing carboxylic acid esters face challenges such as strict reaction conditions, environmental harm, use of expensive and toxic catalysts, narrow substrate range, and poor tolerance to functional groups, making them unsuitable for drug molecules.

Innovation Solution

A method using nitrous acid ester to catalyze the reaction between carboxylic acid and alcohol, under mild conditions (60-80°C for 30-60 hours), with commercially available substrates, avoiding the need for precious metals and strong acids, and allowing for a wide range of substrates and functional group compatibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If traditional acid-catalyzed esterification is used, then ester synthesis can be achieved, but the method causes damage to equipment and is harmful to the environment

Engineering Contradiction:
Improveester synthesisVSAvoidenvironmental harm and equipment damage
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a solid acid catalyst as an intermediary substance that enables esterification without requiring harsh liquid acids. The solid acid catalyst acts as a mediator between the carboxylic acid and alcohol, providing the necessary catalytic activity while avoiding the harmful effects of traditional strong acids on equipment and environment.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs a solid acid catalyst that can be easily discarded after use, replacing expensive and harmful traditional acid catalysts. The solid catalyst is contained in a reaction vessel where it performs its function and can be disposed of without causing environmental harm or equipment damage, embodying the principle of using simple, non-persistent catalytic materials.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Ease of manufacture

If traditional esterification methods are used, then ester synthesis is possible, but the method has poor tolerance to functional groups and is not suitable for drug molecules

Engineering Contradiction:
Improveester synthesisVSAvoidfunctional group tolerance
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent changes the reaction parameters by using a solid acid catalyst instead of traditional strong acids, and conducts the reaction at elevated temperatures (60-80°C) under solvent-free conditions. These parameter changes create a milder reaction environment that preserves sensitive functional groups in drug molecules while still achieving efficient esterification.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The solid acid catalyst serves as an intermediary that provides catalytic activity without the harsh properties of traditional acids. This intermediary approach allows the reaction to proceed selectively, tolerating various functional groups present in drug molecules including esters, amides, and other sensitive moieties.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If heavy metal catalysts like zinc are used, then ester synthesis can be achieved, but the reaction becomes more complex and produces harmful by-products

Engineering Contradiction:
Improveester synthesisVSAvoidreaction complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent replaces complex heavy metal catalyst systems with a simple solid acid catalyst that can be used directly without additional reagents. The solid catalyst eliminates the need for auxiliary substances like phosphines or iodine, simplifying the reaction procedure and avoiding harmful by-products while maintaining catalytic effectiveness.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Ease of manufacture

If precious metal catalysts like palladium are used, then ester synthesis can be achieved, but the method becomes expensive and has complex reaction conditions

Engineering Contradiction:
Improveester synthesisVSAvoidreaction condition complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent substitutes expensive precious metal catalysts with an inexpensive solid acid catalyst that can be disposed of after use. This replacement dramatically reduces cost while simplifying reaction conditions, eliminating the need for complex catalyst preparation, handling, and disposal procedures associated with precious metals.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method provides a simple, eco-friendly process with high atomic economy, suitable for synthesizing carboxylic acid esters, including biologically active compounds, with yields up to 98% and easy post-processing, overcoming the limitations of traditional methods.

Implementation Method 1

the nitrous acid ester, carboxylic acid compound and alcohol are added into a reaction tube in sequence in the air; then the reaction is carried out under the condition of 60-80° C. for 30-60 hours to obtain the carboxylate ester compounds

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS20240270675A1Method for preparing carboxylic acid ester compound
Publication Date: 2024.08.15 SUZHOU UNIV
  • US20240270675A1 patent drawing
  • US20240270675A1 patent drawing
  • US20240270675A1 patent drawing

AI summary

The present invention relates to a method for preparing a carboxylic acid ester compound. Under the catalysis of nitrite, a carboxylic acid reacts with an alcohol in air so as to obtain an ester compound; and the alcohol is ethanol, propanol or trifluoroethanol. The present invention has the advantages such as mild reaction conditions, rich source of raw materials, wide universality of reaction substrates, and simple operation, and can modify a series of carboxylic acids having medicinal properties and aliphatic carboxylic acids such as biologically active amino acids.