Nitro-Aromatic Cross-Coupling Eliminates Halogen Waste

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Solution Overview

Problem

Conventional methods for producing aromatic compounds using Suzuki cross-coupling reactions often result in harmful halogen waste products, and carbon-hydrogen activation reactions are limited in substrate scope and molecular construction capabilities.

Innovation Solution

A method involving a cross-coupling reaction between an aromatic nitro compound and a boronic acid compound in the presence of a metal catalyst, specifically using a palladium catalyst with Buchwald phosphine ligand, which avoids halogen waste and allows for broader substrate selection and efficient production of aromatic compounds.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a halogen atom is used as the leaving group in Suzuki cross coupling reaction, then the reaction proceeds efficiently with well-established methodology, but harmful halogen waste is formed as a by-product causing environmental burden and complicated waste disposal

Engineering Contradiction:
Improvereaction efficiencyVSAvoidhalogen waste
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The invention changes the leaving group parameter from conventional halogen atoms (Cl, Br, I) to a nitro group (-NO2). This fundamental parameter change in the substrate structure enables the cross coupling reaction to proceed without generating halogen waste, thus resolving the environmental burden while maintaining reaction efficiency through optimized catalytic conditions

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The nitro group, which is typically considered a harmful or undesirable functional group due to its explosive potential and environmental concerns, is repurposed here as a beneficial leaving group. By utilizing the nitro group as the leaving group in the cross coupling reaction, the method eliminates halogen waste production while still achieving efficient molecular construction, thus converting a potentially harmful group into a useful tool

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Object-generated harmful factors

If carbon-hydrogen activation cross coupling reaction is used to avoid halogen waste, then no halogen waste forms as a by-product, but the reaction substrate is considerably restricted and the reaction remains a limited molecular construction method

Engineering Contradiction:
Improvehalogen waste eliminationVSAvoidsubstrate scope
Core Design Contradiction:
Object-generated harmful factorsVSAdaptability or versatility

Solution Approach 1:

The invention creates a universal cross coupling methodology that can accommodate a wide variety of substrates. By using the nitro group as the leaving group, the reaction can be applied to diverse aromatic compounds including electron-rich and electron-deficient substrates, heterocycles, and sterically hindered compounds. This universality is achieved through the development of appropriate metal catalysts and ligand systems that can handle various substrate types, thus providing both environmental benefits and broad substrate scope

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The invention segments the molecular construction process into modular components: (1) a versatile nitro-substituted aromatic compound that can be readily synthesized through nitration reactions, (2) a boronic acid coupling partner, and (3) a metal catalyst system. This segmentation allows for independent optimization of each component and enables the assembly of diverse aromatic compounds through systematic combination of different building blocks

Inventive Principle:
Principle #1Segmentation

3Reliability

If conventional Suzuki cross coupling with halogen leaving groups is used, then the methodology is well-established and reliable, but the purification process requires complex procedures to remove halogenated by-products

Engineering Contradiction:
Improvemethodology reliabilityVSAvoidpurification complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention extracts and eliminates the problematic halogenated by-products from the reaction system by replacing halogen leaving groups with nitro groups. The nitro group, upon participating in the cross coupling reaction, converts to benign by-products (such as nitrogen-containing compounds) that are easier to separate and remove. This extraction of harmful elements simplifies the purification process while maintaining the reliability of the cross coupling methodology

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method eliminates halogen waste, expands substrate flexibility, and enables the production of high-purity aromatic compounds with reduced environmental burden and improved molecular construction options.

Implementation Method 1

a method for producing an aromatic compound, which comprises subjecting an aromatic nitro compound and a boronic acid compound to a cross coupling reaction in the presence of a metal catalyst

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentEP3315486B1Method for producing aromatic compound
Publication Date: 2023.06.07 TOSOH CORP
  • EP3315486B1 patent drawing
  • EP3315486B1 patent drawing
  • EP3315486B1 patent drawing

AI summary

In a cross coupling reaction, in a case where a halogen atom is selected as the leaving group of the raw material compound, a harmful halogen waste forms as a by-product after the reaction, and disposal of the waste liquid is complicated and environmental burden is high. In a carbon-hydrogen activation cross coupling reaction which requires no halogen atom as the leaving group, although no halogen waste forms as a by-product, the reaction substrate is considerably restricted, and the reaction remains a limited molecular construction method. A method for producing an aromatic compound, which comprises subjecting an aromatic nitro compound and a boronic acid compound to a cross coupling reaction in the presence of a metal catalyst, is hereby provided.