Nitrogen-Doped Phosphate Electrolyte for Fuel Cell Proton Transport

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Solution Overview

Problem

Current fuel cell electrolytes face challenges in efficiently transporting protons from the anode to the cathode at intermediate temperatures while minimizing unwanted electronic and gas molecule transport, particularly in phosphoric acid fuel cells, which suffer from low power density and high cost.

Innovation Solution

A nitrogen-doped phosphate tetrahedral network electrolyte is developed, comprising compounds such as H3+xPO4−xNx and H3+x−2yPO4−yNx, with x between 0.001 and 3, and y between 0 and 1.5, incorporating nitrogen bridges and substitutions with Si, B, and Al, to enhance ionic conductivity and reduce proton binding energy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If phosphoric acid fuel cells use traditional electrolytes, then they can operate at intermediate temperatures, but they suffer from low power density and high cost

Engineering Contradiction:
Improvepower densityVSAvoidcost
Core Design Contradiction:
PowerVSProductivity

Solution Approach 1:

The patent modifies the electrolyte composition by incorporating nitrogen-doped phosphate compounds with specific formulas (H3+xPO4−xNx and H3+x−2yPO4−yNx) where x and y are controlled within specific ranges. This chemical parameter change optimizes the electrolyte's properties to achieve higher power density while maintaining cost-effectiveness through controlled substitution of elements like Si, B, and Al

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite electrolyte system by combining nitrogen-doped phosphate compounds with traditional phosphoric acid components. The composite structure integrates the benefits of nitrogen doping (enhanced conductivity) with the established stability of phosphoric acid fuel cell electrolytes, achieving improved power density without proportionally increasing cost

Inventive Principle:
Principle #40Composite materials

2Reliability

If the electrolyte enhances proton transport, then ionic conductivity increases, but electronic conductivity may also increase which is unwanted

Engineering Contradiction:
Improveionic conductivityVSAvoidelectronic conductivity
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent introduces nitrogen dopants at specific locations within the phosphate tetrahedral network structure, creating localized regions of enhanced ionic conductivity without affecting the bulk electronic properties. The nitrogen substitution occurs at controlled concentrations (x values) that target specific structural sites, allowing selective enhancement of proton transport pathways while maintaining electronic insulation

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The nitrogen-doped phosphate compounds act as an intermediary medium that facilitates proton transport through the electrolyte. The nitrogen atoms create intermediate states or pathways that preferentially conduct protons (H+) while blocking electronic conduction, effectively mediating between the anode and cathode with selective ion transport properties

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The nitrogen-doped phosphate network electrolyte improves proton transport efficiency, increases ionic conductivity, and maintains low electronic conductivity, optimizing fuel cell performance at intermediate temperatures (100-200°C) with enhanced power density and reduced costs.

Implementation Method 1

enhance ionic conductivity and reduce proton binding energy

Methodology Applied
Scientific EffectIonic conductivity: Conduction (electrical)

Data Source

PatentUS11575141B2Nitrogen-doped phosphoric acid fuel cell electrolyte
Publication Date: 2023.02.07 ROBERT BOSCH GMBH
  • US11575141B2 patent drawing
  • US11575141B2 patent drawing
  • US11575141B2 patent drawing

AI summary

A fuel cell electrolyte includes a nitrogen-doped phosphate tetrahedral network having a plurality of linked tetrahedra, each of the plurality of the linked tetrahedra having a phosphorus cation center and four anions including oxygen or nitrogen, the network having at least one compound of formula (I):H3+xPO4−xNx where x is any number between 0.001 and 3.