Nitrogen-Doped TiO2 Coating for Visible Light Photocatalysis

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Solution Overview

Problem

Current air filtration systems using titanium dioxide photocatalysts face inefficiencies due to limited activation by visible light and issues with nitrogen-doped TiO2 powder adhesion, leading to reduced scalability and photocatalytic performance in oxidizing indoor pollutants like NOx and VOCs.

Innovation Solution

A nano-functionalized support with a nitrogen-doped titanium dioxide coating on a ceramic honeycomb structure, optimized for broad visible light activation and improved adhesion, enhancing photocatalytic efficiency and scalability for air filtration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If titanium dioxide is used as photocatalyst in air filters, then pollutant degradation capability is improved, but activation efficiency under visible light remains poor

Engineering Contradiction:
Improvepollutant degradation capabilityVSAvoidvisible light activation efficiency
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent applies parameter changes by doping titanium dioxide with nitrogen-containing compounds, which modifies the optical band gap energy of the photocatalyst. This chemical modification enables the TiO2 to absorb visible light (400-780 nm) in addition to UV light, thereby improving activation efficiency under visible light while maintaining pollutant degradation capability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite material system by combining titanium dioxide nanoparticles with nitrogen-containing dopants (such as urea, ammonium salts, or organic ammonium compounds). This composite structure integrates the photocatalytic properties of TiO2 with the light-absorbing characteristics of nitrogen doping, achieving both high reliability in pollutant degradation and improved visible light activation

Inventive Principle:
Principle #40Composite materials

2Reliability

If nitrogen-doped TiO2 powder is applied to support, then photocatalytic efficiency in visible region is improved, but adhesion to support surface deteriorates

Engineering Contradiction:
Improvephotocatalytic efficiency in visible regionVSAvoidadhesion to support surface
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent employs a thin film coating approach by applying the nitrogen-doped TiO2 powder to a porous ceramic support with controlled thickness. The thin film structure ensures uniform distribution of photocatalytic particles while maintaining strong adhesion to the support surface, preventing powder detachment while preserving photocatalytic efficiency

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent utilizes a porous ceramic support structure with optimized pore size and surface area. The porous morphology provides mechanical interlocking and increased surface contact area for the nitrogen-doped TiO2 coating, thereby improving adhesion while maintaining the photocatalytic activity and visible light absorption efficiency

Inventive Principle:
Principle #31Porous materials

3Reliability

If loose TiO2 powder is used in coating, then photocatalytic activity is improved, but product loss during washing increases

Engineering Contradiction:
Improvephotocatalytic activityVSAvoidproduct loss during washing
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The patent applies a controlled thin film coating of nitrogen-doped TiO2 on the ceramic support, creating a adherent layer that prevents powder loss during washing. The thin film structure maintains sufficient photocatalytic activity while ensuring that the coating remains attached to the support, eliminating the need for extensive washing that would remove loose particles

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent employs a spray application method using pneumatic or hydraulic systems to deposit the nitrogen-doped TiO2 suspension onto the support. This controlled deposition process ensures uniform coating thickness and strong adhesion, preventing product loss during subsequent washing steps while maintaining photocatalytic activity

Inventive Principle:
Principle #29Pneumatics and hydraulics

4Stability of the object's composition

If washing step is added to remove loose powder, then adhesion quality is improved, but photocatalytic efficiency decreases

Engineering Contradiction:
Improveadhesion qualityVSAvoidphotocatalytic efficiency
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent applies a thin film coating technique that inherently provides good adhesion without requiring extensive washing. The controlled thin film structure ensures that the nitrogen-doped TiO2 remains attached to the support surface, maintaining photocatalytic efficiency while achieving sufficient adhesion quality without the need for aggressive washing steps that would remove active particles

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The nano-functionalized support effectively degrades NOx and VOCs using visible light, offering improved photocatalytic efficiency and reduced waste, with enhanced adhesion and scalability for industrial applications.

Implementation Method 1

titanium dioxide has photocatalytic properties that can be activated when the compound is illuminated with ultraviolet light... The incident photons are absorbed by the titanium dioxide, giving rise to the formation of radicals that are capable of oxidizing many environmental contaminants

Methodology Applied
Scientific EffectPhotocatalysis: Photo-oxidation

Implementation Method 2

only 5% of the visible light radiation is able to activate it... modifies the band gap energy of titanium dioxide, increasing its photocatalytic efficiency in the visible region

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Implementation Method 3

using TiO2 doped with nitrogen, which modifies the band gap energy of titanium dioxide, increasing its photocatalytic efficiency in the visible region

Methodology Applied
Scientific EffectBand gap modification: Dopants

Implementation Method 4

a photocatalytic nanoparticle coating deposited on the application surface... configured to be deposited on the application surface

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS20220388860A1Nano-functionalized support and production method thereof
Publication Date: 2022.12.08 COLOROBBIA CONSULTING SRL
  • US20220388860A1 patent drawing
  • US20220388860A1 patent drawing
  • US20220388860A1 patent drawing

AI summary

A nano-functionalized support (1) comprises an application surface (2) and a photocatalytic nanoparticle coating (3) deposited on the application surface (2). The photocatalytic nanoparticle coating (3) comprises titanium dioxide doped with a nitrogen-containing doping agent.