Nitrogen-Functionalized Pt-Ir Electrocatalyst for HBr Flow Batteries

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Solution Overview

Problem

Current hydrogen/bromine redox flow batteries face high costs and reduced durability due to the use of expensive platinum catalysts, which are prone to poisoning and corrosion in the HBr/Br2 environment, limiting their scalability and efficiency for energy storage.

Innovation Solution

Development of a nitrogen-functionalized platinum-iridium catalyst (Pt-M-NX) with a transition metal like iridium, bound to carbon black nanoparticles, offering improved stability and resistance to halide poisoning, synthesized through a solvo-chemical method involving a nitrogen complexing agent and annealing at high temperature.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If platinum catalysts are used in hydrogen/bromine redox flow batteries, then high catalytic activity is achieved, but cost increases and durability decreases due to poisoning and corrosion in HBr/Br2 environment

Engineering Contradiction:
Improvecatalyst durabilityVSAvoidhalide poisoning and corrosion
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A core-shell structure is employed where a corrosion-resistant shell material (such as iridium oxide, ruthenium oxide, or other protective coatings) encapsulates the platinum catalyst core. This shell acts as an intermediary barrier that protects the platinum from direct contact with corrosive HBr and Br2, preventing poisoning and corrosion while still allowing catalytic functionality to operate through the shell structure

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention uses composite catalyst structures combining platinum with corrosion-resistant materials. These composite materials integrate the high catalytic activity of platinum with the chemical stability of protective materials, creating a hybrid catalyst that exhibits both high activity and resistance to halide poisoning and corrosion in the HBr/Br2 environment

Inventive Principle:
Principle #40Composite materials

2Productivity

If platinum catalysts are used, then high catalytic activity is achieved, but manufacturing cost increases significantly

Engineering Contradiction:
Improvecatalytic activityVSAvoidmanufacturing cost
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The catalyst is divided into a core-shell structure where only the outer shell requires corrosion-resistant expensive materials, while the inner core can use more cost-effective materials. This segmentation allows optimization of material usage, reducing the overall amount of expensive platinum and protective materials needed while maintaining catalytic performance

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the catalyst particle are assigned different materials and properties: the core region provides catalytic activity while the shell region provides corrosion resistance. This local differentiation of material quality allows each region to perform its specific function optimally while minimizing overall material cost

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The catalyst exhibits enhanced stability and activity in the HBr/Br2 environment, reducing costs and increasing the durability of hydrogen/bromine redox flow batteries, enabling higher power density and longer operational life for grid-scale energy storage.

Implementation Method 1

adding a nitrogen complexing agent to the solution provided in step (a)

Methodology Applied
Scientific EffectComplexation: Chemical Bonding

Implementation Method 2

annealing the Pt-M-NX/C particles

Methodology Applied
Scientific EffectAnnealing: Annealing

Data Source

PatentUS10784518B2Nitrogen-functionalized platinum-iridium electrocatalyst
Publication Date: 2020.09.22 NORTHEASTERN UNIV (US)
  • US10784518B2 patent drawing
  • US10784518B2 patent drawing
  • US10784518B2 patent drawing

AI summary

The invention provides a nitrogen-functionalized platinum-transition metal catalyst having the formula Pt-M-NX/C (where M is a transition element such as Fe, Co, Ni, Nb, Ta, Ir, Rh, or Ru) for use at the hydrogen electrode of a hydrogen/bromine redox flow battery. The new catalyst possesses excellent activity and durability in the HBr/Br2 environment, showing superior resistance to halide poisoning than conventional Pt/C or Pt-M/C catalysts.