Nitrogen-Containing Insulating Layer Blocks Oxygen Diffusion in Oxide TFT LCDs

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Solution Overview

Problem

Oxide semiconductor thin-film transistors in liquid crystal display devices suffer from low reliability due to oxygen defects, leading to decreased voltage holding ratio and increased ion density, causing display defects like white spots and image-sticking.

Innovation Solution

A liquid crystal display device incorporating a specific liquid crystal composition with compounds represented by general formulas (LC1) and (LC2), which reduces the interaction between the oxide semiconductor layer and the liquid crystal layer, thereby minimizing oxygen diffusion and maintaining voltage holding ratio and ion density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If oxide semiconductor thin-film transistors are used in liquid crystal display devices, then field-effect mobility is improved and power consumption is reduced, but oxygen defects occur leading to decreased reliability

Engineering Contradiction:
ImprovereliabilityVSAvoidoxygen defects
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

A nitrogen-containing insulating layer is introduced as an intermediary barrier between the oxide semiconductor layer and the liquid crystal layer. This intermediate layer prevents oxygen diffusion from the oxide semiconductor layer to the liquid crystal layer, thereby eliminating the harmful effects of oxygen defects while maintaining the high mobility advantages of oxide semiconductor TFTs

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The insulating layer is formed containing nitrogen, which creates an inert atmosphere that prevents oxygen desorption and diffusion. The nitrogen-rich environment suppresses oxygen defects in the oxide semiconductor layer and blocks oxygen migration to the liquid crystal layer, improving device reliability

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

2Manufacturing precision

If the insulating layer thickness is reduced to minimize interference with liquid crystal alignment, then alignment precision is improved, but oxygen diffusion to the liquid crystal layer increases

Engineering Contradiction:
Improvealignment precisionVSAvoidoxygen diffusion
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The insulating layer is designed with specific parameter ranges: thickness of 50-200 nm (balancing alignment precision and oxygen barrier function), and nitrogen concentration of 1-20 at%. These optimized parameters enable the thin layer to maintain both precise liquid crystal alignment and effective oxygen diffusion blocking

Inventive Principle:
Principle #35Parameter changes

3Speed

If oxide semiconductor layer is used, then field-effect mobility is improved, but voltage holding ratio decreases due to oxygen desorption

Engineering Contradiction:
Improvefield-effect mobilityVSAvoidvoltage holding ratio
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The nitrogen-containing insulating layer acts as a mediator that isolates the oxide semiconductor layer from the liquid crystal layer, preventing oxygen diffusion while allowing the oxide semiconductor to maintain its high field-effect mobility without compromising voltage holding ratio

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of the particular liquid crystal composition in the liquid crystal display device prevents significant decreases in voltage holding ratio and ion density, eliminating display defects such as white spots and image-sticking while reducing power consumption.

Implementation Method 1

a nitrogen-containing insulating layer covering the gate electrode and the oxide semiconductor layer

Methodology Applied
Scientific EffectDiffusion barrier: Diffusion Barrier

Data Source

PatentUS10047289B2Liquid crystal display device
Publication Date: 2018.08.14 SHIJIAZHUANG CHENGZHI YONGHUA DISPLAY MATERIALS CO LTD
  • US10047289B2 patent drawing
  • US10047289B2 patent drawing
  • US10047289B2 patent drawing

AI summary

Provided is a liquid crystal display device including first and second opposing substrates, a liquid crystal layer containing a liquid crystal composition between the first and second substrates, a plurality of gate lines and data lines arranged in a matrix on the first substrate, thin-film transistors disposed at intersections of the gate lines and the data lines, and pixel electrodes that are driven by the transistors and that are made of a transparent conductive material. Each thin-film transistor includes a gate electrode, an oxide semiconductor layer disposed over the gate electrode with an insulating layer therebetween, and source and drain electrodes electrically connected to the oxide semiconductor layer. The liquid crystal composition contains at least one compound selected from the group consisting of compounds represented by general formulas (LC1) and (LC2) and at least one compound selected from the group consisting of compounds represented by general formulas (II-a) to (II-f).