Nitrogen-Containing Organic Layer Reduction Catalyst for CO2 Conversion

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Solution Overview

Problem

Artificial photosynthetic systems for CO2 reduction using photo-catalysts are inefficient due to low energy efficiency, necessitating a more effective method to mimic the Z-scheme of plant photosynthesis for CO2 reduction.

Innovation Solution

A reduction catalyst comprising an electric conductor with an organic layer having nitrogen-containing groups, which forms a self-assembled monolayer to enhance CO2 reduction efficiency by promoting multielectron reactions and reducing side reactions, is used in a chemical reactor with a photochemical reaction cell to convert CO2 into valuable products like ethylene glycol.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If photo-catalysts are used for CO2 reduction in artificial photosynthetic systems, then CO2 reduction can be achieved using visible light, but energy efficiency is poor and reaction efficiency is very low

Engineering Contradiction:
ImproveCO2 reduction efficiencyVSAvoidenergy efficiency
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent changes the fundamental parameter of the reduction mechanism from photochemical to electrochemical. By applying external voltage to provide electrons directly to the reduction catalyst, the system achieves high efficiency CO2 reduction without relying on inefficient photo-catalytic electron generation, thus resolving the energy efficiency problem while maintaining productivity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces an electric conductor as an intermediary between the power source and the reduction catalyst. This conductor serves as a mediator that efficiently transfers electrons to the catalyst surface, enabling high-rate CO2 reduction reactions without the energy losses inherent in direct photo-catalytic systems

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If conventional photo-catalytic systems are used, then CO2 reduction can proceed without sacrificial reagents, but the reactions proceed in very low efficiency

Engineering Contradiction:
Improveoperation simplicityVSAvoidreaction efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The patent replaces the photochemical mechanism with an electrochemical mechanism. By using electrical energy to drive electron transfer directly to the reduction catalyst, the system achieves high efficiency CO2 reduction while maintaining operational simplicity - no sacrificial reagents are needed, and the process is controlled simply by applying voltage

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If CO2 reduction reactions are promoted, then more reduction products are generated, but side reactions increase and reduce selectivity

Engineering Contradiction:
Improvereduction product yieldVSAvoidproduct selectivity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent applies local quality by creating a specialized microenvironment at the catalyst surface through the organic layer. This layer provides localized basic conditions and specific binding sites that favor CO2 reduction over side reactions, enabling high selectivity for desired products like ethylene glycol even at high conversion rates

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent utilizes the porous structure of the reduction catalyst to enhance selectivity. The porous organic layer provides controlled access to active sites and creates a confined environment that favors the formation of specific reduction products while suppressing side reactions, thus maintaining high selectivity alongside high productivity

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The catalyst achieves high reaction efficiency and selectivity in CO2 reduction, improving energy conversion efficiency and reducing side reactions, thereby producing products such as ethylene glycol with enhanced selectivity and stability.

Implementation Method 1

an organic layer having organic modifying groups placed on a surface of the conductor; wherein said organic modifying groups have a structure represented by formula (A) or (B)

Methodology Applied
Scientific EffectSelf-assembly: Self-Assembly

Implementation Method 2

The catalyst achieves high reaction efficiency and selectivity in CO2 reduction, improving energy conversion efficiency and reducing side reactions

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS10829861B2Reduction catalyst, and chemical reactor, reduction method and reduction product-producing system employing the catalyst
Publication Date: 2020.11.10 KK TOSHIBA
  • US10829861B2 patent drawing
  • US10829861B2 patent drawing
  • US10829861B2 patent drawing

AI summary

The present embodiments provide a reduction catalyst realizing high reaction efficiency and a reduction reactor employing the catalyst. The reduction catalyst of the embodiment comprises an electric conductor and an organic layer having organic modifying groups placed on the surface of the conductor. The organic modifying groups have an aromatic ring having two or more nitrogen atoms. The reduction catalyst is used in a reduction reactor, and the reactor is also provided.