Nitrogen-Containing Resist Composition for Lithography DOF

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Solution Overview

Problem

Conventional resist compositions have unsatisfactory depth of focus (DOF) properties, which limit their ability to form accurate resist patterns with improved process margins in advanced lithography techniques.

Innovation Solution

A resist composition comprising a base component that changes solubility in an alkali developing solution under acid action, an acid-generator component, and a nitrogen-containing organic compound, including a nitrogen-containing polymeric compound with specific structural units, enhancing the depth of focus and lithography properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional resist compositions are used, then manufacturing process is simple, but depth of focus property is unsatisfactory

Engineering Contradiction:
Improvedepth of focus propertyVSAvoidresist composition complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent uses a composite resin system combining acrylic resin (for transparency and base properties) with cycloolefin resin (for enhanced DOF properties and thermal stability). This composite approach allows the resist composition to achieve satisfactory depth of focus while maintaining ArF laser transparency, resolving the contradiction between simple conventional compositions and improved DOF performance.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent optimizes the molecular weight, molecular weight distribution, and compositional ratios of the resin components to achieve optimal DOF properties. By carefully controlling these parameters within specific ranges, the resist composition achieves improved depth of focus without requiring fundamentally new materials or complex multi-component systems.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If resist pattern miniaturization progresses, then resolution improves, but depth of focus property deteriorates

Engineering Contradiction:
Improvepattern resolutionVSAvoiddepth of focus property
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The composite resin system specifically addresses the trade-off between resolution and DOF by combining acrylic resin (which provides excellent ArF transparency for high resolution) with cycloolefin resin (which provides enhanced DOF properties). This allows simultaneous achievement of fine pattern resolution and satisfactory depth of focus, resolving the contradiction that typically arises during pattern miniaturization.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent introduces specific functional groups and structural units within the resin molecules that locally enhance DOF properties without compromising the overall transparency and resolution capabilities. The cycloolefin resin component provides localized structural characteristics that improve DOF while the acrylic resin maintains the optical properties needed for high resolution patterning.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resist composition achieves improved depth of focus and lithography properties, enabling the formation of precise resist patterns with increased process margins, suitable for advanced semiconductor and liquid crystal display element manufacturing.

Implementation Method 1

an acid generator that generates acid upon exposure

Methodology Applied
Scientific EffectPhotochemical reaction: Photopolymerisation

Implementation Method 2

a base component that exhibits changed solubility in an alkali developing solution under acid action

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Data Source

PatentUS7960091B2Resist composition and method of forming resist pattern
Publication Date: 2011.06.14 TOKYO OHKA KOGYO CO LTD
  • US7960091B2 patent drawing
  • US7960091B2 patent drawing
  • US7960091B2 patent drawing

AI summary

A resist composition comprising a base component (A) which exhibits changed solubility in an alkali developing solution under action of acid, an acid-generator component (B) which generates acid upon exposure, and a nitrogen-containing organic compound (D), the nitrogen-containing organic compound (D) including a nitrogen-containing polymeric compound (D1) having a structural unit (d0) containing a nitrogen atom in the side chain thereof.