Nitroxide Radical Sites for Sulfur-Tolerant NOx Adsorption

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Solution Overview

Problem

Current NOx adsorption systems face challenges in efficiently removing nitric oxide (NO) and nitrogen dioxide (NO2) from gas mixtures, particularly due to slow reaction kinetics and sensitivity to sulfur compounds, which limits their effectiveness in combustion-related applications such as tobacco smoke filtration.

Innovation Solution

Development of materials with immobilized organic radical sites, specifically nitronyl nitroxide and nitroxide radicals, that facilitate rapid and selective adsorption of NO and NO2 through a parallel configuration, enhancing reaction efficiency and tolerance to sulfur compounds.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional metal-based NOx adsorption sites are used, then NOx adsorption can be achieved, but the system becomes sensitive to sulfur poisoning and loses effectiveness

Engineering Contradiction:
Improvesulfur toleranceVSAvoidsulfur poisoning sensitivity
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the fundamental chemical parameter of the active site from metal-based to organic radical-based (nitroxide and nitronyl nitroxide radicals). This parameter change transforms the material's chemical properties, making it inherently resistant to sulfur poisoning while maintaining NOx adsorption capability. The organic radical sites do not form strong bonds with sulfur compounds, preventing deactivation.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite material system combining nitroxide radicals and nitronyl nitroxide radicals immobilized on a porous support matrix. This composite structure integrates the complementary functions of both radical types: nitroxide radicals for NO2 adsorption and nitronyl nitroxide radicals for NO oxidation to NO2, creating a sulfur-tolerant system that maintains high effectiveness.

Inventive Principle:
Principle #40Composite materials

2Reliability

If nitronyl nitroxide sites are used for NO oxidation, then NO can be converted to NO2, but the reaction kinetics are too slow for practical application

Engineering Contradiction:
ImproveNO oxidation capabilityVSAvoidreaction kinetics speed
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent merges nitronyl nitroxide radical sites (for NO oxidation) with nitroxide radical sites (for rapid NO2 adsorption) into a single composite material system. The nitroxide radicals act as intermediaries that rapidly consume NO2 as it is produced by nitronyl nitroxide oxidation, preventing reverse reactions and driving the overall process forward with effective rapid kinetics.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The nitroxide radicals function as intermediary species that facilitate the overall NO to NO2 conversion process. They accept NO2 from nitronyl nitroxide oxidation and transfer it to the porous support for storage, creating a rapid coupled reaction pathway that overcomes the inherent slowness of nitronyl nitroxide oxidation alone.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If only nitroxide radical sites are used, then NO2 can be adsorbed, but NO removal is inefficient due to low reactivity

Engineering Contradiction:
ImproveNO2 adsorption capabilityVSAvoidNO removal efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent applies preliminary oxidation action by incorporating nitronyl nitroxide radical sites that proactively convert NO to NO2 before the gas mixture reaches the nitroxide radical adsorption sites. This preliminary transformation of the less reactive NO into more reactive NO2 enables subsequent efficient adsorption by the nitroxide radicals.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent creates local quality differentiation within the composite material by assigning specific functions to different radical sites: nitronyl nitroxide radicals are positioned for NO oxidation functionality while nitroxide radicals are positioned for NO2 adsorption functionality. This spatial and functional differentiation optimizes overall NOx removal efficiency.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution achieves high efficiency in NOx removal, with over 90% of NO and NO2 being removed from gas mixtures rapidly, while maintaining stability and recyclability, and is resistant to sulfur poisoning, making it suitable for use in tobacco smoke filtration and other combustion-related applications.

Implementation Method 1

selective adsorption on specific organic binding sites. These sites consist of immobilized molecular receptors on silica platforms, which interact with NO and NO2 at low concentrations in gas and liquid phases

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

NO2 is known to react with nitroxyl radical sites to synthesize an oxoammonium cation

Methodology Applied
Scientific EffectChemisorption: Chemisorption

Implementation Method 3

nitronyl nitroxide-containing site that could react with NO almost instantaneously... Materials consisting of physisorbed, non-covalently immobilized nitronyl nitroxides on the surface of silica have been used to previously convert NO to NO2

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 4

Two NO2 molecules are removed from the gas phase per nitroxyl radical site: one due to nitrite salt formation, and the other for nitrite oxidation to nitrate

Methodology Applied
Scientific EffectChemical reaction: Reaction (physics)

Implementation Method 5

Materials consisting of physisorbed, non-covalently immobilized nitronyl nitroxides on the surface of silica have been used to previously convert NO to NO2

Methodology Applied
Scientific EffectSurface reaction: Catalysis

Data Source

PatentUS8703083B2Bifunctional active sites for adsorption of NOx
Publication Date: 2014.04.22 TOYOTA MOTOR ENG & MFG NORTH AMERICA INC
  • US8703083B2 patent drawing
  • US8703083B2 patent drawing
  • US8703083B2 patent drawing

AI summary

Immobilized nitronyl nitroxide active sites on the surface of a porous inorganic oxide support act as efficient and rapid oxidants for NO, reacting with >99% of the NO under flow conditions through a packed bed; and, in a parallel configuration with nitroxyl radical active sites, act to remove >99 % of both NO and NO2 from a gas mixture, with >95% of the active sites participating in NOx trapping.