NK Cell Production via CD3 Removal and Cytokine Activation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current methods for producing NK cells for cancer therapy are inefficient and costly, requiring extensive time and resources, and existing methods struggle to achieve sufficient quantities of activated NK cells for clinical applications, particularly for solid cancers.

Innovation Solution

A method involving the removal of CD3-positive T cells from monocytes, followed by treatment with IL-15 and IL-21 cytokines, and subsequent culture to produce high-purity NK cells, which can be cryopreserved or cold-preserved for therapeutic use, allowing for efficient production and administration of NK cells for various cancers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional methods are used to produce NK cells for cancer therapy, then the production process is established and can be performed with existing techniques, but the methods are inefficient, costly, and require extensive time and resources to achieve sufficient quantities of activated NK cells

Engineering Contradiction:
Improveproduction efficiency of NK cellsVSAvoidtime required for NK cell production
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent applies preliminary action by pre-isolating and cryopreserving CD3-negative cells (NK cell precursors) before activation. This allows the critical isolation step to be performed in advance and stored, so that when clinical treatment is needed, only the final activation and expansion steps are required, dramatically reducing the time from treatment decision to therapeutic cell administration while maintaining high productivity

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent segments the NK cell production process into distinct modules: (1) isolation of CD3-negative cells from peripheral blood, (2) cryopreservation of isolated cells, and (3) in vitro activation and expansion. This segmentation allows each step to be optimized independently and enables flexible scheduling where isolated cells can be banked and activated only when clinically needed, improving overall production efficiency

Inventive Principle:
Principle #1Segmentation

2Quantity of substance

If conventional methods are used to produce NK cells, then existing production protocols can be followed, but the methods struggle to achieve sufficient quantities of activated NK cells for clinical applications

Engineering Contradiction:
Improvequantity of NK cells producedVSAvoidease of NK cell production
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent extracts and removes T cells (CD3-positive cells) from the peripheral blood mononuclear cell population before NK cell activation. This extraction of interfering T cells creates a purified starting population of CD3-negative cells that can be more efficiently expanded into NK cells, achieving sufficient quantities for clinical use while simplifying the overall manufacturing process by eliminating T cell contamination issues

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent employs parameter changes by using specific cytokine combinations (IL-2, IL-7, IL-15, IL-21) at optimized concentrations and ratios to stimulate NK cell proliferation. This cytokine parameter optimization enables exponential expansion of NK cells from the isolated CD3-negative population, achieving the necessary clinical quantities while maintaining ease of manufacture through standardized culture conditions

Inventive Principle:
Principle #35Parameter changes

3Productivity

If NK cells are produced using existing methods, then standard protocols can be applied, but the production is inefficient and costly requiring extensive resources

Engineering Contradiction:
Improveproduction efficiency of NK cellsVSAvoidcost and resource requirements for production
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent applies preliminary action by pre-isolating and cryopreserving CD3-negative cells (NK cell precursors) before activation. This allows the critical isolation step to be performed in advance and stored, so that when clinical treatment is needed, only the final activation and expansion steps are required, dramatically reducing the time from treatment decision to therapeutic cell administration while maintaining high productivity

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent utilizes peripheral blood as a readily available, low-cost starting material instead of requiring expensive stem cell sources or complex mobilization protocols. The use of standard cytokines for activation represents a cost-effective approach compared to more complex differentiation protocols, making NK cell production more economically viable while maintaining high productivity

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enables the rapid production of high-purity NK cells that exhibit significant anticancer effects against colorectal, lung, liver, pancreatic, and leukemia cancers, with preserved NK cells showing comparable efficacy to fresh cells, facilitating their use as a pharmaceutical composition for cancer treatment.

Implementation Method 1

allowing the CD3-positive T cells to crosslink to erythrocytes

Methodology Applied
Scientific EffectCrosslinking:

Implementation Method 2

isolating the CD3-negative cells by density-gradient centrifugation

Methodology Applied
Scientific EffectDensity-gradient centrifugation: Density Gradient

Implementation Method 3

culturing the CD3-negative cells by treating the CD3-negative cells with IL-15 and IL-21

Methodology Applied
Scientific EffectCytokine-mediated cell proliferation:

Implementation Method 4

freezing the cultured CD3-negative cells in a cryopreservation medium containing 10% DMSO

Methodology Applied
Scientific EffectCryopreservation:

Implementation Method 5

freezing the cultured CD3-negative cells

Methodology Applied
Scientific EffectFreezing: Freezing

Implementation Method 6

cryopreservation medium containing 10% DMSO (dimethyl sulfoxide)

Methodology Applied
Scientific EffectCryoprotective effect of DMSO:

Data Source

PatentEP3252152B1Method for mass producing natural killer cell and use of natural killer cell obtained by the method as Anti-cancer agent
Publication Date: 2020.07.22 KOREA RES INST OF BIOSCIENCE & BIOTECHNOLOGY
  • EP3252152B1 patent drawingFigure 1~2a
  • EP3252152B1 patent drawingFigure 2b~2c
  • EP3252152B1 patent drawingFigure 2d~2f

AI summary

The present invention relates to a method for producing a large amount of natural killer cells and the use of natural killer cells obtained by the method as an anticancer agent. The use of the method of the present invention can produce fresh NK cells with high purity within a short time compared to conventional method, and can also produce cold-preserved NK cells and thawed cryopreserved NK cells, which have efficacy comparable with that of the fresh NK cells. Furthermore, it can produce NK cells, which have efficacy comparable with that of the fresh NK cells, from cryopreserved CD3-negative cells. The fresh NK cells, cold-preserved NK cells and cryopreserved NK cells produced by the methods of the present invention can exhibit therapeutic effects against various cancers, including colorectal cancer, lung cancer, liver cancer, pancreatic cancer and leukemia, indicating that these NK cells can be effectively used as cellular therapeutic agents. In addition, the present inventors have established doses and methods of administration, which show excellent effects when the fresh NK cells, cold-preserved NK cells and cryopreserved NK cells of the present invention are used as pharmaceutical compositions for cellular therapy.