NMR Spectrometry for Catalytic Fines Detection

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Solution Overview

Problem

Current methods for determining catalytic fines in fuel oil are cumbersome, time-consuming, and expensive, and fail to accurately quantify small particles, making it difficult to monitor and control their levels, especially in real-time on location such as on board vessels.

Innovation Solution

The method employs Nuclear Magnetic Resonance (NMR) spectroscopy to quantify aluminum in fuel oil, which correlates directly to the presence of catalytic fines, allowing for both qualitative and quantitative determination of catalytic fines, enabling real-time monitoring and cost-effective analysis on-site.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional laboratory chemistry analysis methods are used to determine catalytic fines, then measurement precision can be achieved, but the process becomes time-consuming and expensive, preventing real-time monitoring

Engineering Contradiction:
Improvecatalytic fines quantification accuracyVSAvoidanalysis time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent replaces traditional mechanical/chemical laboratory analysis methods with NMR spectroscopy, a physical measurement technique that can rapidly quantify aluminum content without requiring complex chemical processing, thereby reducing analysis time while maintaining precision

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the measurement parameter from indirect chemical analysis to direct physical detection of aluminum nuclei through NMR, enabling real-time monitoring by measuring the magnetic resonance signal intensity which correlates directly with aluminum concentration

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If conventional analysis methods are used, then quantitative determination is possible, but the system complexity and cost increase, making on-location analysis difficult

Engineering Contradiction:
Improvecatalytic fines concentration determinationVSAvoidanalysis system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent substitutes complex chemical analysis systems with a relatively simple NMR spectrometer that can be deployed on-location, reducing system complexity while maintaining the ability to provide accurate quantitative determination of catalytic fines

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Quantity of substance

If centrifuges and settling tanks are used to remove catalytic fines, then some particles can be separated, but particles smaller than 5 microns cannot be removed due to their small size and light weight

Engineering Contradiction:
Improvecatalytic fines removal efficiencyVSAvoidsmall particle detection capability
Core Design Contradiction:
Quantity of substanceVSMeasurement precision

Solution Approach 1:

The patent replaces mechanical separation methods (centrifuges, settling tanks) with NMR spectroscopy for detection and quantification, enabling accurate measurement of all particle sizes including those too small to be mechanically separated, thereby improving both removal efficiency assessment and small particle detection

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for rapid, reliable, and cost-effective determination of catalytic fines levels, even for small particles, facilitating continuous monitoring and optimization of fuel oil quality, reducing engine wear and maintenance costs.

Implementation Method 1

The method comprises performing at least one NMR measurement on a part of the oil, obtaining at least one NMR spectrum from the NMR measurement

Methodology Applied
Scientific EffectNuclear Magnetic Resonance:

Data Source

PatentUS9714909B2Method of determining catalytic fines in an oil
Publication Date: 2017.07.25 NANONORD
  • US9714909B2 patent drawing
  • US9714909B2 patent drawing
  • US9714909B2 patent drawing

AI summary

The invention concerns a method of performing a quantitative and/or qualitative determination of catalytic fines in fuel oil and a system suitable for determining catalytic fines in an oil using the method.The method comprises determining aluminum using NMR and quantitatively and/or qualitatively determining the catalytic fines based on the aluminum determination.The system comprises a NMR spectrometer, a digital memory storing a calibration map comprising calibrating data for calibrating NMR spectra obtained by the NMR spectrometer and a computer programmed to analyze the NMR spectra obtained by the NMR spectrometer using calibration map and performing at least one quantitative and/or qualitative catalytic fines determination.