NMR Drill Collar Axial Magnet Arrangement

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Solution Overview

Problem

Nuclear magnetic resonance (NMR) tools in drilling operations face a tradeoff between increasing component size for enhanced sensitivity and accuracy, and maintaining structural integrity and cost constraints, as larger components are often too sensitive to provide mechanical support, leading to reduced drill collar structural integrity and increased material costs.

Innovation Solution

The solution involves selecting and arranging materials and components within the drill collar to maximize sensitivity and accuracy while meeting structural and cost constraints, by using a central magnet surrounded by a booster magnet and positioning an antenna assembly between the axial sides, with end magnets enhancing the magnetic field strength without compromising the drill collar's structural integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the size of sensitive NMR components is increased to enhance sensitivity and accuracy, then NMR measurement performance is improved, but the structural integrity of the drill collar is compromised and material costs increase

Engineering Contradiction:
ImproveNMR sensitivity and accuracyVSAvoiddrill collar structural integrity
Core Design Contradiction:
Measurement precisionVSStrength

Solution Approach 1:

The patent transitions from increasing lateral dimensions to extending the magnetic assembly axially. The magnetic assembly includes a central magnet with booster magnets positioned at opposite ends, creating an elongated configuration that enhances magnetic field strength without increasing the lateral cross-sectional area of the drill collar. This axial dimensionality change allows larger effective component size while maintaining structural integrity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The magnetic assembly is nested within the drill collar structure. The central magnet is surrounded by booster magnets, and the entire magnetic assembly is positioned within the drill collar's interior volume. This nesting arrangement maximizes the use of available space while maintaining the structural integrity of the outer drill collar housing.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Measurement precision

If the size of sensitive NMR components is increased to enhance sensitivity and accuracy, then NMR measurement performance is improved, but material costs increase

Engineering Contradiction:
ImproveNMR sensitivity and accuracyVSAvoidconstruction cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

By extending the magnetic assembly axially rather than increasing lateral dimensions, the patent avoids the need for expensive lateral expansion of the drill collar. This dimensional strategy allows cost-effective construction by using standard drill collar outer diameters while achieving enhanced NMR performance through axial elongation of the magnetic component array.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Measurement precision

If the lateral cross-sectional area of the drill collar is increased to accommodate larger NMR components, then NMR sensitivity is improved, but the drill collar becomes less structurally efficient and more expensive

Engineering Contradiction:
ImproveNMR sensitivityVSAvoiddrill collar material usage
Core Design Contradiction:
Measurement precisionVSWeight of moving object

Solution Approach 1:

The patent explicitly avoids increasing the lateral cross-sectional area of the drill collar. Instead, it achieves enhanced NMR sensitivity by extending the magnetic assembly axially within the existing lateral dimensions. The magnetic assembly spans a greater axial length with booster magnets positioned at the ends, providing improved sensitivity without additional lateral material usage.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the sensitivity and accuracy of NMR tools while maintaining the structural integrity of the drill collar, allowing for cost-effective construction and improved magnetic field strength without increasing the lateral cross-sectional area, thus addressing the tradeoff between component size and structural support.

Implementation Method 1

magnets that generate a static magnetic field in adjacent subsurface materials

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Implementation Method 2

coils or antennas that induce a radio frequency (RF) magnetic field in the adjacent subsurface materials

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentEP3585978B1Constructing nuclear magnetic resonance (NMR) devices based on cost and structural constraints
Publication Date: 2023.11.01 HALLIBURTON ENERGY SERVICES INC
  • EP3585978B1 patent drawingFigure 1
  • EP3585978B1 patent drawingFigure 2
  • EP3585978B1 patent drawingFigure 3

AI summary

In some aspects, a material for constructing a drill collar is selected based on a cost and a minimum thickness for a cross-sectional area of material that satisfies a structural constraint. An interior volume of the drill collar houses one or more downhole nuclear magnetic resonance (NMR) components based on its minimum thickness. A central magnet coupled to a booster magnetic element disposed in the interior volume. A first end magnet and a second end magnet are positioned in the interior volume proximate respective axial sides of the booster magnetic element, and an antenna assembly is positioned proximate to the interior volume, between the respective axial sides of the magnetic assembly and about at least a portion of the central magnet.